Boiler, How it works

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Language: en

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The boiler is the largest and most important part of the thermal power plant.
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In this video we will learn how a typical boiler works and what it consists of.
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At the end of the video, we will also report frequent misunderstandings about how it works.
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The function of the boiler is to convert the energy stored in coal into superheated steam.
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Large power plants most often use a type of boiler where water flows through the furnace inside the pipes.
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These boilers are ideal for high pressure applications.
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There are also boilers in which there is fire inside the pipes and water around,
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but these boilers are only suitable for smaller power plants.
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The burners inside the boiler convert the chemical energy in the pulverized coal into thermal energy.
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The hot gas that is produced flows through the entire boiler.
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The first thermal absorption unit is an economizer.
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The pump is driven by high pressure water.
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The economizer absorbs energy from the flowing flue gas and thus increases the temperature of the liquid.
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From there the water flows down the pipe to the steam tank.
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It then goes to a section of thin tubes called a water wall,
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in which the state of water is changed to gaseous.
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The resulting steam containing water droplets enters another container.
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The true function of this reservoir is to separate the droplets from the steam.
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As a result, the steam coming out of this reservoir is saturated and clean.
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Now there are some thermodynamic facts.
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According to the second law of thermodynamics - the higher the temperature of the heat source, the more efficient the cycle.
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Therefore, by achieving a high steam temperature, we get a very efficient power plant.
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But the temperature increase has its limitations.
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The material from which the turbine blades are made cannot withstand temperatures above 600 ° C.
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There is one more heat exchanger behind the tank,
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which overheats the steam and is heated to the maximum possible.
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Steam overheating also limits the occurrence of moisture in the steam.
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The steam then flows into the turbine inlet.
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After the steam has passed the first stage of the turbine, its temperature will decrease.
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A smart way to increase plant efficiency is to divert steam beyond the first stage of the turbine and add more heat.
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This process is known as reheating.
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A heat exchanger called a reheater is used for this purpose.
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Overheating and overheating in addition to efficiency also increase the capacity of the plant.
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Now let's look at the common misunderstandings about how boilers work.
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We know that the temperature is rising across the boiler. But what about the pressure?
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Consider this drop of water.
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Imagine being in a closed environment.
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If it turns into steam, the pressure will of course increase.
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Now consider this drop in the open air.
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Now if it turns into steam, the pressure remains the same.
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Because now the fluid does not have a constant volume, it can expand freely.
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Water inside the boiler is also like a drop in the open air. It's an open system.
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Water can expand freely when it is converted from a liquid into steam.
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Which means that ideally the pressure should remain the same across the entire boiler.
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In practice, however, due to friction and other effects, a slight pressure reduction occurs during the passage through the boiler.
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