etrailer _ Derale Combination Transmission and Engine Oil Cooler Installation - 2012 Toyota 4Runner

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Language: en

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today on our 2012 toyota 4runner we'll
00:00:02.810 00:00:02.820 be installing the derale a combination
00:00:04.670 00:00:04.680 cooler part number d15 9:02 now to begin
00:00:08.720 00:00:08.730 our install well first go ahead and open
00:00:10.129 00:00:10.139 up the hood we're going to remove the
00:00:12.860 00:00:12.870 top fascia cover that'll go between the
00:00:14.870 00:00:14.880 fascia and core support this has
00:00:17.779 00:00:17.789 multiple pushpin fasteners they'll need
00:00:19.580 00:00:19.590 to be removed to remove these pushpin
00:00:21.410 00:00:21.420 fasteners we'll simply pry up on the
00:00:23.240 00:00:23.250 center of the fastener and then remove
00:00:24.620 00:00:24.630 it completely
00:00:29.859 00:00:29.869 next we'll start removing the multiple
00:00:32.420 00:00:32.430 fasteners to undo the front fascia
00:00:35.000 00:00:35.010 there'll be fasteners that secure the
00:00:37.430 00:00:37.440 top of the fascia inside the wheel well
00:00:39.799 00:00:39.809 and underneath
00:00:48.759 00:00:48.769 once we remove all these fasteners which
00:00:51.860 00:00:51.870 will be bolts and pushpin fasteners well
00:00:54.529 00:00:54.539 then go ahead and pull out on the wheel
00:00:56.899 00:00:56.909 well to release the fascia from the
00:00:59.270 00:00:59.280 fasteners underneath slightly pull back
00:01:01.670 00:01:01.680 on the fascia enough that we can reach
00:01:03.679 00:01:03.689 inside and release the manufacturers
00:01:06.320 00:01:06.330 electrical wiring that runs to the
00:01:08.060 00:01:08.070 fascia
00:01:19.010 00:01:19.020 well remove the fasteners to secure the
00:01:21.870 00:01:21.880 lower rock guard
00:01:42.560 00:01:42.570 once we remove the fasteners we'll swing
00:01:44.690 00:01:44.700 the rock guard down and remove it from
00:01:46.970 00:01:46.980 the vehicle this will expose the lower
00:01:48.950 00:01:48.960 engine compartment now we'll go ahead
00:01:50.720 00:01:50.730 and set the cooler in place using the
00:01:53.450 00:01:53.460 bracket and self tappers provided with
00:01:56.180 00:01:56.190 the install kit we'll go ahead and set
00:01:59.450 00:01:59.460 our cooler into position and Mark where
00:02:01.640 00:02:01.650 we'll need to secure the brackets then
00:02:03.920 00:02:03.930 we can use the self tappers to secure
00:02:05.690 00:02:05.700 the brackets directly to the cooler then
00:02:13.250 00:02:13.260 we'll take the self tappers and secure
00:02:15.440 00:02:15.450 the bracket to the core support now with
00:02:25.670 00:02:25.680 our upper two brackets holding the
00:02:27.110 00:02:27.120 cooler in place we'll need to modify the
00:02:29.840 00:02:29.850 lower two brackets using a simple pair
00:02:32.690 00:02:32.700 of pliers we can go ahead and modify and
00:02:34.490 00:02:34.500 bend the bracket as necessary so that we
00:02:37.040 00:02:37.050 can secure the cooler then secure them
00:02:42.290 00:02:42.300 to the cooler and front bumper structure
00:02:54.670 00:02:54.680 now with the transmission cooler mounted
00:02:57.230 00:02:57.240 we'll need to check the inlet and outlet
00:03:00.530 00:03:00.540 of the manufacturer's cooler lines as it
00:03:02.870 00:03:02.880 runs into the radiator once we locate
00:03:05.270 00:03:05.280 the manufacturers transmission lines
00:03:07.340 00:03:07.350 that are going to the radiator well
00:03:09.920 00:03:09.930 locate the return side the return side
00:03:12.320 00:03:12.330 will be cooler than the pressure side
00:03:15.140 00:03:15.150 we'll use the return side to run in line
00:03:19.070 00:03:19.080 with our new duralee cooler
00:03:21.320 00:03:21.330 with this application we're also going
00:03:23.570 00:03:23.580 to be using the dolly fluid control
00:03:25.640 00:03:25.650 thermostat kit part number d one three
00:03:29.660 00:03:29.670 zero one one this will allow for a
00:03:32.449 00:03:32.459 standard vehicle warmup up to a hundred
00:03:35.420 00:03:35.430 and eighty degrees before the flu will
00:03:38.630 00:03:38.640 start routing through the new dolly
00:03:40.640 00:03:40.650 cooler let's go ahead and set up the new
00:03:43.100 00:03:43.110 fluid control kit with the kit will be
00:03:45.680 00:03:45.690 an install bracket we'll go ahead and
00:03:47.240 00:03:47.250 mount the bracket directly to the
00:03:48.710 00:03:48.720 control thermostat go ahead and find a
00:03:50.900 00:03:50.910 suitable location and then mount it some
00:03:53.539 00:03:53.549 applications it may be necessary to
00:03:55.220 00:03:55.230 pre-drill the holes before securing it
00:03:57.470 00:03:57.480 we'll go ahead and pre-drill our holes
00:03:59.030 00:03:59.040 and then use self tapping screws to
00:04:01.190 00:04:01.200 secure it to the back of the bumper
00:04:02.750 00:04:02.760 structure next to our new dolly cooler
00:04:09.430 00:04:09.440 now with the thermostat control mounted
00:04:11.990 00:04:12.000 we raise start routing our lines to make
00:04:14.810 00:04:14.820 it easier to install the new hoses over
00:04:17.900 00:04:17.910 the cooler nipples we'll go ahead and
00:04:20.599 00:04:20.609 take some transmission fluid and coat
00:04:22.640 00:04:22.650 the end of the nipple for lubrication
00:04:24.920 00:04:24.930 then we'll work the new hose onto the
00:04:27.680 00:04:27.690 nipple
00:04:35.600 00:04:35.610 to secure each one of the hose ends will
00:04:39.179 00:04:39.189 use the worm gear clamp provided well
00:04:41.700 00:04:41.710 slide it up into position and then
00:04:43.739 00:04:43.749 tighten it down
00:04:50.680 00:04:50.690 quick tech tip note to be careful not to
00:04:53.680 00:04:53.690 over tighten the clamps as you can break
00:04:56.110 00:04:56.120 them then we'll take the other end of
00:04:57.820 00:04:57.830 our hose and cut it as necessary before
00:05:01.810 00:05:01.820 we're out into the thermostatic control
00:05:03.490 00:05:03.500 kit the thermostatic control kit will
00:05:09.490 00:05:09.500 have a threaded end with a barb fitting
00:05:11.890 00:05:11.900 the barb fitting will go into the new
00:05:13.900 00:05:13.910 hose then we'll thread it into the
00:05:15.790 00:05:15.800 thermostatic control
00:05:30.050 00:05:30.060 now once we have it tightened down we'll
00:05:32.400 00:05:32.410 go ahead and secure with the worm gear
00:05:34.110 00:05:34.120 clamp well repeat the same process with
00:05:47.880 00:05:47.890 the other side of the three ace fitting
00:05:51.630 00:05:51.640 for our transmission line will cut our
00:05:56.430 00:05:56.440 hosts to length then repeat the same
00:05:58.410 00:05:58.420 procedure for securing it to the
00:06:00.780 00:06:00.790 thermostatic control next we'll install
00:06:13.950 00:06:13.960 the barb fittings on the other side of
00:06:16.950 00:06:16.960 the control
00:06:26.110 00:06:26.120 we'll install a new line onto the
00:06:28.690 00:06:28.700 00:06:40.770 00:06:40.780 and route it to the manufacturers line
00:06:46.820 00:06:46.830 mark the length and cut to fit now we
00:06:53.910 00:06:53.920 have both hoses ready cut to length
00:06:56.400 00:06:56.410 we'll go ahead and install the clamps
00:07:01.340 00:07:01.350 we go ahead and remove the manufacturers
00:07:03.480 00:07:03.490 transmission line as it comes out of the
00:07:06.240 00:07:06.250 radiator will pull the manufacturers
00:07:08.340 00:07:08.350 line off and slide the new hose on once
00:07:11.430 00:07:11.440 we work the new hose into place
00:07:13.080 00:07:13.090 we'll go ahead and repeat the same
00:07:14.490 00:07:14.500 process with the other side of the line
00:07:17.610 00:07:17.620 pulling the old hose off and sliding the
00:07:20.940 00:07:20.950 new hose on once we have them both in
00:07:30.690 00:07:30.700 place we'll go ahead and tighten them
00:07:31.680 00:07:31.690 down
00:07:45.779 00:07:45.789 now with both lines installed we'll go
00:07:48.670 00:07:48.680 ahead and secure them as necessary with
00:07:50.379 00:07:50.389 zip ties checking all of our clamps make
00:07:52.570 00:07:52.580 sure they're tight next we'll go ahead
00:07:56.320 00:07:56.330 and start routing our hoses to connect
00:07:58.600 00:07:58.610 to the power steering system we'll
00:08:00.640 00:08:00.650 install the lower hose first and then
00:08:02.860 00:08:02.870 00:08:09.120 00:08:09.130 to make room for our hoes we'll go ahead
00:08:11.650 00:08:11.660 and use a rotary cutoff tool cut out a
00:08:14.860 00:08:14.870 section in the plastic so that we can
00:08:16.719 00:08:16.729 route through the plastic to make the
00:08:18.430 00:08:18.440 connection with the manufacturers power
00:08:20.830 00:08:20.840 steering cooler line we'll be using the
00:08:23.439 00:08:23.449 second half of our dolly combination
00:08:26.530 00:08:26.540 cooler in line with the manufacturers
00:08:29.230 00:08:29.240 power steering cooler system the second
00:08:31.900 00:08:31.910 half of our dolly cooler has half-inch
00:08:35.019 00:08:35.029 fittings
00:08:35.880 00:08:35.890 however the manufacturers side is a
00:08:38.260 00:08:38.270 three-eighths fitting so using the doral
00:08:40.779 00:08:40.789 e3 ace NPT male to half-inch barb
00:08:45.130 00:08:45.140 fitting part number d1 five seven one
00:08:47.890 00:08:47.900 three in conjunction with the draal III
00:08:50.410 00:08:50.420 ace NPT female 3/8 barbed fitting part
00:08:55.450 00:08:55.460 number d900 five we can reduce the size
00:08:59.200 00:08:59.210 of the line coming from the cooler
00:09:01.560 00:09:01.570 matching with the manufacturers
00:09:03.670 00:09:03.680 three-eighths line let's go ahead and
00:09:05.860 00:09:05.870 put our fittings together first once
00:09:07.990 00:09:08.000 again we'll use thread tape to seal the
00:09:09.460 00:09:09.470 two fittings together the thread tape
00:09:11.350 00:09:11.360 will go over the threads to help mess
00:09:13.480 00:09:13.490 with two threads together for a nice and
00:09:15.940 00:09:15.950 tight seal this will help to assist
00:09:17.890 00:09:17.900 prevent leaks then we'll take the
00:09:20.140 00:09:20.150 half-inch side of our new fitting put it
00:09:22.900 00:09:22.910 into the half inch hose and secure it
00:09:31.170 00:09:31.180 next we'll take a piece of 3/8 line
00:09:34.320 00:09:34.330 install into the other side of our new
00:09:36.760 00:09:36.770 fitting secure it with the hose clamp
00:09:50.240 00:09:50.250 and then route the hose over to the
00:09:53.760 00:09:53.770 manufacturers power steering cooler next
00:09:56.400 00:09:56.410 we'll go ahead and process with the
00:09:58.710 00:09:58.720 other half-inch nipple coming from our
00:10:00.540 00:10:00.550 combination cooler once again we'll take
00:10:02.670 00:10:02.680 the half-inch line slide it onto the
00:10:04.650 00:10:04.660 cooler and then secure it
00:10:13.660 00:10:13.670 well route the line through our cutout
00:10:17.210 00:10:17.220 and then cut to length here we go ahead
00:10:30.110 00:10:30.120 install the second fitting that we just
00:10:33.440 00:10:33.450 created with the two dryly adaptors well
00:10:36.320 00:10:36.330 then again use the worm gear clamp to
00:10:39.110 00:10:39.120 secure the fitting to the hose using our
00:10:41.750 00:10:41.760 power steering fluid as a lubricant well
00:10:43.670 00:10:43.680 put it onto the end of the fitting and
00:10:45.140 00:10:45.150 then slide the fitting into the hose
00:10:52.390 00:10:52.400 you
00:11:00.000 00:11:00.010 well go ahead and check the length of
00:11:02.290 00:11:02.300 our 3/8 line that we ran previously to
00:11:05.139 00:11:05.149 match up to the manufactures cooler line
00:11:07.090 00:11:07.100 and prepare to install it mark the
00:11:09.970 00:11:09.980 length and cut to fit
00:11:20.660 00:11:20.670 we'll remove the clamp from the
00:11:22.680 00:11:22.690 manufacturers line slide it down and out
00:11:24.990 00:11:25.000 of the way well then go ahead and remove
00:11:29.280 00:11:29.290 the line and install the new
00:11:31.290 00:11:31.300 three-eighths line onto the
00:11:33.120 00:11:33.130 manufacturers fitting
00:11:43.440 00:11:43.450 we go ahead and take the manufactures
00:11:45.730 00:11:45.740 line remove the clamp install a new hose
00:11:48.070 00:11:48.080 clamp
00:11:48.700 00:11:48.710 take the manufactures line and route it
00:11:50.650 00:11:50.660 directly into the 3/8 fitting we just
00:11:53.200 00:11:53.210 installed on the new cooler then we'll
00:11:55.360 00:11:55.370 go ahead and tighten down the clamp next
00:12:06.400 00:12:06.410 we'll go back and secure the new hose
00:12:08.530 00:12:08.540 onto the manufacturers fitting with the
00:12:10.450 00:12:10.460 worm gear clamp
00:12:17.710 00:12:17.720 then we'll go ahead and secure our lines
00:12:19.940 00:12:19.950 as necessary with the black zip ties and
00:12:22.400 00:12:22.410 cut off the excess from the zip ties to
00:12:24.110 00:12:24.120 clean up our install look now with all
00:12:26.600 00:12:26.610 our lines installed and secured I
00:12:28.280 00:12:28.290 recommend to go ahead and start the
00:12:29.870 00:12:29.880 vehicle bring up the operating
00:12:31.850 00:12:31.860 temperature and check for leaks once you
00:12:35.030 00:12:35.040 verify there are no leaks you're ready
00:12:36.829 00:12:36.839 to reinstall the underbody front fascia
00:12:40.460 00:12:40.470 and panels and that will do it for the
00:12:42.710 00:12:42.720 install of the doral II combination
00:12:45.920 00:12:45.930 cooler part number d15 9:02 in
00:12:49.819 00:12:49.829 conjunction with the dali fluid control
00:12:52.190 00:12:52.200 thermostatic kit part number d 1 3 0 1 1
00:12:55.880 00:12:55.890 and our barb fittings part number d 1 5
00:12:59.540 00:12:59.550 7 1 3 and D 9 8 105 for your 2012 toyota
00:13:06.380 00:13:06.390 4runner
Office location
Engineering company LOTUS®
Russia, Ekaterinburg, Lunacharskogo street, 240/12

Phone: +7 343 216 77 75

E-mail: info@lotus1.ru

Sales phone

Russia: +7 343 216 77 75

WhatsApp: +79122710308