Finding a Crack in the Heat Exchanger

WEBVTT
Kind: captions
Language: en

00:00:07.460
my name is ben gromicko
00:00:09.350 00:00:09.360 and this is a gas-fired heating system
00:00:11.780 00:00:11.790 i've been told it has a cracked heat
00:00:13.850 00:00:13.860 exchanger inside home inspectors perform
00:00:16.640 00:00:16.650 visual only inspections so we never
00:00:18.680 00:00:18.690 really get the chance to tear things
00:00:20.660 00:00:20.670 apart and see what's inside
00:00:21.859 00:00:21.869 until now I've got my tools we've got
00:00:25.550 00:00:25.560 the heater let's have some fun so we
00:00:39.619 00:00:39.629 have the gas valve here mechanism
00:00:42.290 00:00:42.300 there's no pilot light
00:00:44.150 00:00:44.160 it's an intermittent pilot so that gives
00:00:46.910 00:00:46.920 us the efficiency there isn't a standing
00:00:48.709 00:00:48.719 flame all the time there's no button to
00:00:51.260 00:00:51.270 push down it's simply an on and off
00:00:53.200 00:00:53.210 switch here and there's where the gas
00:00:55.970 00:00:55.980 comes through and it goes through these
00:00:59.150 00:00:59.160 little ports here and it allows air and
00:01:02.470 00:01:02.480 gas to shoot through these burner ports
00:01:05.570 00:01:05.580 through here and here's gas supplied
00:01:10.880 00:01:10.890 from the main valve to the pilot light
00:01:13.700 00:01:13.710 right there and it's on the middle
00:01:18.020 00:01:18.030 burner so there's the intermittent pilot
00:01:22.280 00:01:22.290 light and sensor let's just keep pulling
00:01:27.140 00:01:27.150 these components out the burners simply
00:01:31.219 00:01:31.229 slide right out and here's where the the
00:01:37.670 00:01:37.680 crossover is the bridge so the flames
00:01:40.520 00:01:40.530 shoot in ignite and then the flames
00:01:43.219 00:01:43.229 crossover from one burner to the next
00:01:45.999 00:01:46.009 and I'll get my flashlight to see what's
00:01:49.429 00:01:49.439 inside
00:01:51.530 00:01:51.540 you
00:02:11.280 00:02:11.290 so there is a plate on the top where the
00:02:14.980 00:02:14.990 exhaust gasses are pulled through the
00:02:18.610 00:02:18.620 combustion air pulls it's pulled through
00:02:21.370 00:02:21.380 the heat exchanger and is exhausted
00:02:23.320 00:02:23.330 outwards and goes to this plate and you
00:02:25.780 00:02:25.790 can see some zinc oxide the white stuff
00:02:28.660 00:02:28.670 and it's restricted because we want to
00:02:32.020 00:02:32.030 control the heat exhaust gases inside
00:02:34.420 00:02:34.430 the heat exchanger as long as possible
00:02:36.340 00:02:36.350 and very little air is being pushed out
00:02:39.430 00:02:39.440 through this little restrictor plate and
00:02:41.260 00:02:41.270 it's this hole was according to the BTUs
00:02:44.050 00:02:44.060 and the design of the heating system
00:03:03.660 00:03:03.670 take off that front cover there's a
00:03:06.400 00:03:06.410 draft inducer fan pulling combustion air
00:03:09.820 00:03:09.830 through the heat exchanger it
00:03:11.220 00:03:11.230 serpentines up through and we could take
00:03:16.630 00:03:16.640 this off here but I can see the the
00:03:19.060 00:03:19.070 blades of the fan there spinning through
00:03:21.970 00:03:21.980 there and there's an arrow showing the
00:03:27.670 00:03:27.680 exhaust direction so you know that it's
00:03:29.920 00:03:29.930 not a forced it is a forced draft
00:03:33.940 00:03:33.950 it's an induced draft so it's inducing a
00:03:36.250 00:03:36.260 draft it's pulling combustion air down
00:03:38.110 00:03:38.120 here through the heat exchanger and up
00:03:39.970 00:03:39.980 it out and this is the draft draft
00:03:45.520 00:03:45.530 inducer fan we've got some like
00:03:47.680 00:03:47.690 insulation material for a nice airtight
00:03:50.440 00:03:50.450 seal and there's the fan here so this
00:03:54.160 00:03:54.170 spins and it pulls combustion air from
00:03:57.610 00:03:57.620 this area here exhaust gasses oh and
00:04:02.680 00:04:02.690 it's hooked up to these sensors so we
00:04:06.640 00:04:06.650 have these sensors here and these tubes
00:04:08.199 00:04:08.209 there's air tube so it's pressure
00:04:10.100 00:04:10.110 it's sensing pressure I really can't
00:04:14.210 00:04:14.220 tell where these go there are no holes
00:04:15.980 00:04:15.990 here but these are this is our little
00:04:18.949 00:04:18.959 pressure gauge and if there's no no um
00:04:22.910 00:04:22.920 it's it's sensing a negative air
00:04:25.820 00:04:25.830 pressure inside this fan because it's
00:04:28.760 00:04:28.770 sucking air and there's the exhaust
00:04:33.050 00:04:33.060 gases that come up through the heat
00:04:34.460 00:04:34.470 exchanger so we're getting closer to the
00:04:36.590 00:04:36.600 heat exchanger needs a little persuading
00:04:43.270 00:04:43.280 alright so this is some kind of front to
00:04:54.170 00:04:54.180 the heat exchanger where the exhaust
00:04:55.550 00:04:55.560 gases are coming up from the three
00:04:57.980 00:04:57.990 chambers and it's centralizing it and
00:05:01.430 00:05:01.440 this is where the draft inducer fan was
00:05:03.080 00:05:03.090 attached so it's pulling all three so
00:05:07.160 00:05:07.170 there's the heat exchanger there and
00:05:09.890 00:05:09.900 I'll get my flashlight and take a look
00:05:11.660 00:05:11.670 in before we get there let's see if we
00:05:14.150 00:05:14.160 can pull out some of the signs of the
00:05:15.380 00:05:15.390 jacket what I'm finding out is that
00:05:18.890 00:05:18.900 there are a lot of screws to take out
00:05:22.420 00:05:22.430 but we're getting progress so here's
00:05:36.890 00:05:36.900 here's another sensor here
00:05:42.200 00:05:42.210 so on the side there's another sensor we
00:05:45.390 00:05:45.400 have sensing the pressure inside the
00:05:49.200 00:05:49.210 heat exchanger or the pressure air
00:05:51.720 00:05:51.730 pressure inside the draft inducer fan
00:05:56.900 00:05:56.910 and we're getting to the side of the
00:06:00.510 00:06:00.520 heat exchanger great let's open this up
00:06:21.440 00:06:21.450 well there wasn't any insulation on the
00:06:23.940 00:06:23.950 jacket on this side and here's looks
00:06:27.570 00:06:27.580 like a heat shield I would say because
00:06:31.170 00:06:31.180 there's the heat exchanger so that's
00:06:33.540 00:06:33.550 just the heat shield here and it's
00:06:36.930 00:06:36.940 riveted so I use some persuasion
00:06:51.929 00:06:51.939 here's the heat exchanger here's the
00:06:57.309 00:06:57.319 dark mark this is an indication of some
00:07:01.450 00:07:01.460 overheating some thermal expansion and
00:07:04.980 00:07:04.990 right here is a crack in the heat
00:07:08.499 00:07:08.509 exchanger amazing
00:07:14.100 00:07:14.110 and it's right here where this um
00:07:17.280 00:07:17.290 discolored area is so here's where the
00:07:20.920 00:07:20.930 burners are remember the burner ports
00:07:23.879 00:07:23.889 they go inside there the flames come up
00:07:29.320 00:07:29.330 this has been overheated and it has
00:07:32.590 00:07:32.600 deformed the metal and it has cracked
00:07:36.250 00:07:36.260 the heat exchanger and it's here it's in
00:07:39.520 00:07:39.530 the backside here there is no way you
00:07:42.850 00:07:42.860 could visually see this so be careful
00:07:46.360 00:07:46.370 what you say about the heat exchanger as
00:07:47.800 00:07:47.810 a home inspector there's no way you can
00:07:49.390 00:07:49.400 see this without tearing it apart and
00:07:58.110 00:07:58.120 here comes the heat exchanger and
00:08:02.850 00:08:02.860 there's the other heat shield and here's
00:08:07.120 00:08:07.130 some insulation where there isn't a heat
00:08:08.620 00:08:08.630 shield this is on the back of the
00:08:09.760 00:08:09.770 heating system and can't see this at all
00:08:13.270 00:08:13.280 when you're doing inspection the heat
00:08:18.070 00:08:18.080 shield there and there's a blower area
00:08:21.279 00:08:21.289 here there's a large opening here and
00:08:23.170 00:08:23.180 the air comes up through and to the
00:08:25.840 00:08:25.850 bottom of it
00:08:31.900 00:08:31.910 so here's the top of the heat exchanger
00:08:36.010 00:08:36.020 if you can imagine hot air coming from
00:08:39.529 00:08:39.539 the blower this is the bottom of the
00:08:41.510 00:08:41.520 heat exchanger here and it comes up and
00:08:43.640 00:08:43.650 it does a little squiggle there are a
00:08:46.340 00:08:46.350 little serpentine there and it gets
00:08:48.680 00:08:48.690 heated up and it goes up into the well
00:08:52.040 00:08:52.050 if there's an air conditioner coil that
00:08:53.390 00:08:53.400 would be their conditional coil here a
00:08:54.560 00:08:54.570 hot area and then the main plenum and
00:08:58.690 00:08:58.700 here on the back is that crack in the
00:09:01.820 00:09:01.830 heat exchanger right there this is the
00:09:08.720 00:09:08.730 view from the bottom so the air from the
00:09:11.720 00:09:11.730 blower goes up through goes up through
00:09:17.210 00:09:17.220 and does little serpentine to slow down
00:09:19.010 00:09:19.020 the airflow so it can exchange or
00:09:22.580 00:09:22.590 release the heat from the heat exchanger
00:09:24.860 00:09:24.870 metal to the air passing through and the
00:09:27.560 00:09:27.570 hot exhaust gases are inside the burners
00:09:29.480 00:09:29.490 are inside hot exhaust gasses swirl up
00:09:31.730 00:09:31.740 and go out through the draft inducer fan
00:09:34.480 00:09:34.490 and really can't see any more damage or
00:09:39.170 00:09:39.180 cracks although there might be and in
00:09:44.930 00:09:44.940 here there's a little sensor that's
00:09:48.500 00:09:48.510 sensing probably down here inside the
00:09:51.860 00:09:51.870 heat exchanger sensing the heat of the
00:09:54.320 00:09:54.330 air so that we know the heat and it's
00:09:58.400 00:09:58.410 probably a kill switch it's too hot or
00:10:03.660 00:10:03.670 is going on so this is one of the
00:10:05.550 00:10:05.560 testers here and if we pull that out
00:10:08.160 00:10:08.170 that's stuck inside the airflow of the
00:10:11.490 00:10:11.500 of the hot air going through the heat
00:10:13.440 00:10:13.450 exchanger so this is this is why it was
00:10:18.180 00:10:18.190 pulled out this little crack right here
00:10:19.700 00:10:19.710 this failed the whole heat exchanger and
00:10:22.430 00:10:22.440 the whole heating system had to be
00:10:24.360 00:10:24.370 replaced and this is not visible during
00:10:27.720 00:10:27.730 the home inspection that's about it
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