Flushing a cooling system thats contaminated with oil, diesel or gas

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Language: en

00:00:00.030
hi today I have a 7.3 that had two
00:00:03.649 00:00:03.659 failed oil cooler or a cooler housing
00:00:06.200 00:00:06.210 seal most likely but this video is not
00:00:09.290 00:00:09.300 covering that I already have a video on
00:00:11.030 00:00:11.040 the oil cooler on these this one's going
00:00:13.280 00:00:13.290 to be covering contaminated cooling
00:00:15.259 00:00:15.269 systems and a flush procedure that I use
00:00:17.180 00:00:17.190 to get them out doesn't matter if it's a
00:00:20.080 00:00:20.090 606 for diesel fuel or oil or a complete
00:00:23.900 00:00:23.910 sludge buildup you can see it here it's
00:00:26.150 00:00:26.160 covered in oil it takes quite a bit of
00:00:30.890 00:00:30.900 flushing and you want to break it down
00:00:33.370 00:00:33.380 so first thing we're going to do is
00:00:35.600 00:00:35.610 drain it and after it's trained you want
00:00:38.030 00:00:38.040 to pull the lower hose off to help so
00:00:40.430 00:00:40.440 everything come out and the longer you
00:00:42.290 00:00:42.300 leave it off and the warmer the engine
00:00:44.569 00:00:44.579 is the better if you can if you're going
00:00:47.060 00:00:47.070 to be working on it safer overnight all
00:00:49.790 00:00:49.800 day or let it sit for days while you
00:00:51.619 00:00:51.629 order parts drain it and pull the lower
00:00:53.840 00:00:53.850 hose off so everything can slowly flow
00:00:55.639 00:00:55.649 and trickle out into a waste bucket so
00:00:58.220 00:00:58.230 let's go ahead and drain this one
00:01:15.500 00:01:15.510 I have the leak fix so I have no more
00:01:20.800 00:01:20.810 cross-contamination now we have to flush
00:01:23.300 00:01:23.310 it out Ford will tell you to use a
00:01:26.090 00:01:26.100 simple green which will work find it
00:01:28.580 00:01:28.590 kind of expensive and then of course you
00:01:30.890 00:01:30.900 want to make sure what's what you're
00:01:32.660 00:01:32.670 allowed to do in your area as far as
00:01:34.610 00:01:34.620 your environmental laws but what I do
00:01:37.340 00:01:37.350 here because you want something low
00:01:38.810 00:01:38.820 sudsing and also remember especially on
00:01:41.330 00:01:41.340 a six-o straight water an engine would
00:01:43.850 00:01:43.860 overheat so when I'm doing this before
00:01:46.820 00:01:46.830 to recommend that you go in and command
00:01:49.400 00:01:49.410 it on with the IDS at 1,200 rpms for an
00:01:52.460 00:01:52.470 hour I take them on short drives but you
00:01:55.430 00:01:55.440 do have to remember straight water will
00:01:57.230 00:01:57.240 overheat if you use a sudsing so it'll
00:02:01.070 00:02:01.080 also expand too much and how you build
00:02:03.200 00:02:03.210 up pressure and causes problems so I
00:02:05.240 00:02:05.250 just do short little drives to warm it
00:02:07.100 00:02:07.110 up because it has to be of course the
00:02:09.740 00:02:09.750 heat helps to release the oil and break
00:02:11.270 00:02:11.280 it down so what I'll do is I'll just use
00:02:13.520 00:02:13.530 a dishwashing liquid this one here it
00:02:15.560 00:02:15.570 says it's tough on grease and it works
00:02:18.020 00:02:18.030 pretty good whether it's this is just
00:02:19.520 00:02:19.530 this generic store-brand cascade all
00:02:22.400 00:02:22.410 that works good I put some water and a
00:02:24.620 00:02:24.630 cup here and I'm going to take quite a
00:02:26.900 00:02:26.910 bit and put it inside here I mean quite
00:02:30.470 00:02:30.480 a bit a couple cups at least I'll put it
00:02:32.960 00:02:32.970 in there with the water and I'll mix it
00:02:34.880 00:02:34.890 even though it won't stay fully suspend
00:02:37.100 00:02:37.110 it makes it quite a bit
00:02:38.840 00:02:38.850 most I just want to make sure that I can
00:02:40.190 00:02:40.200 get it to flow out of the cup I'm going
00:02:42.890 00:02:42.900 to dump it in the cooling system I'll do
00:02:45.350 00:02:45.360 that with probably almost half a box
00:02:47.240 00:02:47.250 when it's really bad I'm going to put it
00:02:49.790 00:02:49.800 in there may God and drive it around so
00:02:53.510 00:02:53.520 I'm going to set the Box down here and
00:02:56.120 00:02:56.130 start to mix this
00:03:40.970 00:03:40.980 I also do have some water in the cooling
00:03:43.370 00:03:43.380 system so this isn't just going to all
00:03:45.170 00:03:45.180 collect on the bottom I'll go ahead and
00:03:47.210 00:03:47.220 dump this in
00:04:02.720 00:04:02.730 when it's real bad I'm going to do this
00:04:04.490 00:04:04.500 a couple cupfuls to get it pretty much
00:04:07.160 00:04:07.170 to get it pretty saturated here don't
00:04:10.400 00:04:10.410 mix myself another cup
00:04:24.840 00:04:24.850 I'm going to top it off risk the way
00:04:27.310 00:04:27.320 here with water a couple things you've
00:04:29.620 00:04:29.630 got to be aware of if it's one that has
00:04:32.499 00:04:32.509 a heated control valve like back here
00:04:37.710 00:04:37.720 you need to turn the heater on with them
00:04:41.650 00:04:41.660 now not all units will have them there's
00:04:43.240 00:04:43.250 six those are the seven threes not all
00:04:44.890 00:04:44.900 of them have the heater control valve
00:04:46.300 00:04:46.310 but if it does the heater must be on so
00:04:49.420 00:04:49.430 the water circulates through the heater
00:04:51.159 00:04:51.169 cord otherwise you just have it going
00:04:53.890 00:04:53.900 through the block and you still going to
00:04:55.870 00:04:55.880 have a lot of contamination in there on
00:04:59.740 00:04:59.750 the top this went off and go out and
00:05:01.180 00:05:01.190 drive it at light throttle and get it
00:05:02.650 00:05:02.660 warmed up and get it circulating help to
00:05:04.300 00:05:04.310 break down some of the oil that's in
00:05:05.740 00:05:05.750 there just got back from the road test a
00:05:09.909 00:05:09.919 few things I want to point out and I
00:05:12.670 00:05:12.680 shut the engine off just so I don't have
00:05:14.170 00:05:14.180 to talk over it but normally I wouldn't
00:05:15.879 00:05:15.889 shut it off because right now so they
00:05:18.730 00:05:18.740 just got back on the drive and shut it
00:05:20.110 00:05:20.120 off the engines getting to be at its
00:05:21.909 00:05:21.919 hottest point because without the water
00:05:24.700 00:05:24.710 circulating it's just sitting there in
00:05:26.200 00:05:26.210 the block getting absorbing all the heat
00:05:28.260 00:05:28.270 so anyhow I have the engine off if you
00:05:32.080 00:05:32.090 want to open and start to flush it as
00:05:34.659 00:05:34.669 soon as it's cool enough for to be safe
00:05:37.180 00:05:37.190 for you the hotter the better but also
00:05:39.580 00:05:39.590 make sure it's safe for you before open
00:05:42.040 00:05:42.050 the cap just a few pointers water boils
00:05:44.740 00:05:44.750 at 212 degrees it's going to boil easier
00:05:47.500 00:05:47.510 than what it did before when I had
00:05:48.909 00:05:48.919 coolant in it and also never open a
00:05:51.219 00:05:51.229 cooling system if you can't squeeze the
00:05:53.469 00:05:53.479 upper hose also this one's not so hot
00:05:56.170 00:05:56.180 let's see I can touch the hose still so
00:05:58.930 00:05:58.940 I'm going to go ahead and be aware it is
00:06:00.760 00:06:00.770 pressure in it from the hose I'm going
00:06:02.980 00:06:02.990 to start it back up let it run for a
00:06:04.390 00:06:04.400 second which will help to cool it down
00:06:05.529 00:06:05.539 and then slowly open the cap and start
00:06:09.129 00:06:09.139 to drain it so I can do the flush also
00:06:11.980 00:06:11.990 when I'm draining it I'm over a place
00:06:14.409 00:06:14.419 here that has a water collection that
00:06:16.600 00:06:16.610 can tip has a separator in there for the
00:06:18.879 00:06:18.889 oil in the water so make sure wherever
00:06:21.399 00:06:21.409 you're flush into that that you're
00:06:23.200 00:06:23.210 allowed to do it
00:06:46.030 00:06:46.040 pull the heater hose off let it drain
00:06:48.700 00:06:48.710 I'm going to run fresh water through it
00:06:51.170 00:06:51.180 with it running with it off I'm going to
00:06:54.290 00:06:54.300 shut the engine off shut the water off
00:06:55.940 00:06:55.950 let it drain down let it fill back up
00:06:57.920 00:06:57.930 that way we try to get the water
00:06:59.690 00:06:59.700 traveling everywhere we can with the
00:07:02.480 00:07:02.490 engine running it'll travel in certain
00:07:03.920 00:07:03.930 directions with it off it's going to let
00:07:06.110 00:07:06.120 it go in other directions we're going to
00:07:08.150 00:07:08.160 force it back through the heater hose
00:07:09.230 00:07:09.240 all types of different areas trying to
00:07:11.210 00:07:11.220 get all this out that we can
00:07:17.049 00:07:17.059 first ones easy I drained it I still
00:07:20.649 00:07:20.659 have the drain out that way I have the
00:07:22.719 00:07:22.729 fastest flow possible just have the
00:07:26.229 00:07:26.239 heater hose off running it till it's
00:07:28.809 00:07:28.819 clear you can see like what we had to
00:07:30.819 00:07:30.829 deal with as far as what's inside of
00:07:33.100 00:07:33.110 this system that's going to be lined all
00:07:35.439 00:07:35.449 over inside the block heater core
00:07:37.029 00:07:37.039 radiator everywhere so this is going to
00:07:39.939 00:07:39.949 take three or four flushes and you can
00:07:42.609 00:07:42.619 expect to I've spent half a day on
00:07:44.559 00:07:44.569 flushing an engine out before trying to
00:07:46.839 00:07:46.849 get it clean also if you're going to
00:07:49.179 00:07:49.189 replace your coolant bottle your D gas
00:07:50.889 00:07:50.899 bottle do it last after your third or
00:07:53.589 00:07:53.599 fourth flush that way you don't damage
00:07:56.169 00:07:56.179 your brand-new bottle with the oil in it
00:07:58.179 00:07:58.189 so just keep the dirty one on there for
00:08:00.519 00:08:00.529 right now it's starting to come out
00:08:03.850 00:08:03.860 pretty clean so I'm going to start it
00:08:05.319 00:08:05.329 also when I start it the felts going to
00:08:07.600 00:08:07.610 sling it all over the fenders but it is
00:08:10.479 00:08:10.489 a messy job we know I don't know of any
00:08:12.759 00:08:12.769 other way to get it clean so I'm going
00:08:15.429 00:08:15.439 to go ahead and start it up and then let
00:08:17.259 00:08:17.269 it run until it comes out clean that way
00:08:19.359 00:08:19.369 too with it running now with there
00:08:24.459 00:08:24.469 running we actually have it coming out
00:08:26.409 00:08:26.419 the heater hose the water pumps forcing
00:08:28.929 00:08:28.939 in assisting us
00:08:31.360 00:08:31.370 his receipt ooh it's sprained everywhere
00:08:33.480 00:08:33.490 that's why we want to do it both engine
00:08:35.920 00:08:35.930 off engine running I'm going to do this
00:08:38.140 00:08:38.150 multiple times cut it comes clean push
00:08:43.300 00:08:43.310 water back through it the water pump
00:08:44.980 00:08:44.990 this way till it comes out clear using
00:08:47.829 00:08:47.839 the hose flush it this way that way it's
00:08:54.610 00:08:54.620 pushed back up through the heater core
00:08:56.230 00:08:56.240 until it comes out clean just a cheap
00:08:59.140 00:08:59.150 little hose adapter and there's just a
00:09:01.900 00:09:01.910 5/8 extension right there for the
00:09:04.990 00:09:05.000 sprinklers the $2 item from Home Depot
00:09:07.840 00:09:07.850 or Lowe's ace wherever you want to buy
00:09:10.600 00:09:10.610 sprinkler parts at flushing it out this
00:09:13.570 00:09:13.580 way till it's clean again with the added
00:09:16.780 00:09:16.790 heat of control valve make sure it's
00:09:18.160 00:09:18.170 turned on otherwise you have blockage
00:09:21.390 00:09:21.400 then I'll add some more soap and do this
00:09:24.790 00:09:24.800 again until I after a row test it
00:09:27.640 00:09:27.650 doesn't come back to having a layer on
00:09:29.200 00:09:29.210 top of it
00:09:29.950 00:09:29.960 pull it second flush
00:10:29.870 00:10:29.880 this is after the third flush I've got
00:10:33.840 00:10:33.850 straight water in it right now looks
00:10:38.670 00:10:38.680 pretty good
00:10:39.570 00:10:39.580 nothing rising to the top doesn't look
00:10:41.400 00:10:41.410 that bad a few pointers I like to just
00:10:44.160 00:10:44.170 give out here to help you out expect
00:10:46.680 00:10:46.690 anywhere from a minimum of three flushes
00:10:49.890 00:10:49.900 I would think at least three and it
00:10:52.140 00:10:52.150 takes time you're not just going to be
00:10:54.180 00:10:54.190 able to add soap drive around the block
00:10:55.590 00:10:55.600 stick a hose in it be done so you know
00:10:58.320 00:10:58.330 expected spend half a day or so flushing
00:11:00.900 00:11:00.910 this thing out
00:11:01.680 00:11:01.690 Ford países anywhere from four to nine
00:11:04.200 00:11:04.210 hours depending on the severity of it
00:11:06.390 00:11:06.400 and the which engine it is so expect
00:11:09.480 00:11:09.490 quite a bit if it's real bad like peanut
00:11:11.880 00:11:11.890 butter in there expect to pull the plugs
00:11:14.190 00:11:14.200 at the block and flush it out that way
00:11:16.350 00:11:16.360 and do quite a bit pull the thermostat
00:11:18.360 00:11:18.370 out try to do everything to get it to
00:11:20.100 00:11:20.110 circulate you may have water pump issues
00:11:22.320 00:11:22.330 if it's real bad but when it's just
00:11:24.240 00:11:24.250 diesel fuel or a little bit of oil or
00:11:27.240 00:11:27.250 some oil you know three four flushes
00:11:29.310 00:11:29.320 should do it also depending on the type
00:11:31.470 00:11:31.480 of soap that you use if it's real bad
00:11:34.470 00:11:34.480 you may want to add simple green with
00:11:36.120 00:11:36.130 the dish soap the dish powdered low
00:11:38.760 00:11:38.770 sudsing stuff to help you out there with
00:11:41.010 00:11:41.020 it and also with the straight water and
00:11:43.380 00:11:43.390 leaving the old coolant bottle in it
00:11:44.880 00:11:44.890 that way if I would have had a new
00:11:46.290 00:11:46.300 coolant bottle in it
00:11:47.430 00:11:47.440 it would have just stained it and I
00:11:49.080 00:11:49.090 would have a new one that's all ruined
00:11:51.510 00:11:51.520 and not look presentable to the customer
00:11:53.490 00:11:53.500 or to yourself afterwards so straight
00:11:55.740 00:11:55.750 water it's going to run a little hotter
00:11:57.150 00:11:57.160 do better to break the oil down the soap
00:11:59.580 00:11:59.590 and the concentrations going to vary
00:12:01.740 00:12:01.750 depending on how bad your your cooling
00:12:03.660 00:12:03.670 system is contaminated and the amount of
00:12:05.460 00:12:05.470 flushes is also going to vary and once
00:12:07.950 00:12:07.960 you're all done and it looks good like
00:12:09.780 00:12:09.790 this go ahead and replace your bottle or
00:12:11.460 00:12:11.470 if you have time rather be a customer
00:12:14.190 00:12:14.200 that you a pretty good relationship with
00:12:16.560 00:12:16.570 or it's yourself you may want to leave
00:12:18.510 00:12:18.520 the bottle in there for a few days and
00:12:20.400 00:12:20.410 then the next morning because the oil is
00:12:22.590 00:12:22.600 always going to rise to the top the next
00:12:24.720 00:12:24.730 morning come out when it's all cool take
00:12:26.790 00:12:26.800 the cap off use a paper towel not a
00:12:29.100 00:12:29.110 napkin because they disintegrate a paper
00:12:31.260 00:12:31.270 towel or a rag just like a wick you can
00:12:33.480 00:12:33.490 stick it down inside of here roll it up
00:12:35.340 00:12:35.350 and then pick up the little oil droplets
00:12:37.530 00:12:37.540 that's doing it that way when you have a
00:12:39.330 00:12:39.340 new bottle it won't stain it so that
00:12:41.670 00:12:41.680 that can help you
00:12:42.500 00:12:42.510 - if you want to try to get it a hundred
00:12:43.850 00:12:43.860 percent and get it clean so hopefully
00:12:46.520 00:12:46.530 that helps you out shows you the way I
00:12:48.260 00:12:48.270 flush a contaminated cooling system they
00:12:50.990 00:12:51.000 do help you please like and subscribe
00:12:52.570 00:12:52.580 thank you
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