Glowworm Ultimate Not Lighting. HeatingGeek Boiler Repair. No Pilot

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Kind: captions
Language: en

00:00:00.030
okay so here we are today on a globe
00:00:04.220 00:00:04.230 Optima the issue with this boiler is
00:00:08.120 00:00:08.130 apparently they will apparently a little
00:00:14.749 00:00:14.759 light a pilot here's the fan can hear it
00:00:21.290 00:00:21.300 spoken
00:00:30.920 00:00:30.930 there's news since we lighting the pilot
00:00:33.360 00:00:33.370 now so maybe the engine is left the gas
00:00:34.890 00:00:34.900 off let's have a look at that move this
00:00:43.130 00:00:43.140 is the layout electronics and that's why
00:00:51.690 00:00:51.700 yeah the engineer has left the gas
00:00:53.160 00:00:53.170 turned off to this applauds
00:01:17.029 00:01:17.039 I mean I've even seen this forget in the
00:01:18.679 00:01:18.689 pilot right now
00:01:26.739 00:01:26.749 spark doesn't seems to be fantastic
00:01:28.719 00:01:28.729 either unless he won't be got to the gas
00:01:33.309 00:01:33.319 valve that's the next thing Sao Paulo
00:01:38.469 00:01:38.479 solenoid will be1 there's the first one
00:01:41.469 00:01:41.479 from the isolation point so that we file
00:01:45.279 00:01:45.289 that's not anointed so we check that
00:01:46.480 00:01:46.490 first is apparently the pilot does like
00:01:49.529 00:01:49.539 and then the boiler won't either main
00:01:52.779 00:01:52.789 main burner so just listen we'll use
00:01:55.929 00:01:55.939 this one or a diagram to figure out what
00:01:58.599 00:01:58.609 we should be testing for the pilot on
00:02:00.609 00:02:00.619 Android that's the first thing we do
00:02:04.109 00:02:04.119 right okay so here we have the you gauge
00:02:08.410 00:02:08.420 tree sap on the inlet pressure and we've
00:02:16.089 00:02:16.099 determined that the point B needs to
00:02:17.650 00:02:17.660 test is in there hold on it's there you
00:02:23.020 00:02:23.030 can see it's it's G V 2 n + g v1 so that
00:02:27.309 00:02:27.319 could quite simply means we've got one
00:02:31.690 00:02:31.700 neutral and the two lives okay so the
00:02:37.479 00:02:37.489 live we want for the pilot solenoid we
00:02:39.610 00:02:39.620 look here the v1 is closest to the gas
00:02:46.210 00:02:46.220 oh that must be the pilot solenoid
00:02:48.190 00:02:48.200 and once that's established it then
00:02:50.349 00:02:50.359 opens the second solid here for the main
00:02:53.199 00:02:53.209 burner so if we need to test that
00:02:56.909 00:02:56.919 gb1 there that brown wire is getting 240
00:03:01.059 00:03:01.069 volts when it's sparking so that's the
00:03:05.140 00:03:05.150 very first thing we do okay so here we
00:03:08.409 00:03:08.419 are I'm running on the system I can hear
00:03:11.710 00:03:11.720 it but our test points across live and
00:03:16.330 00:03:16.340 neutral in there if I get in focus there
00:03:19.990 00:03:20.000 you go
00:03:20.589 00:03:20.599 I was just waiting for the fan to run in
00:03:24.580 00:03:24.590 it just on spot
00:03:28.730 00:03:28.740 oh it's an honest town
00:03:39.809 00:03:39.819 look voluminous I know homes done by
00:03:46.589 00:03:46.599 leaving on the DC and putting on AC so
00:03:49.440 00:03:49.450 I'll use the fluke as you can see there
00:03:53.959 00:03:53.969 have 240 across there when it's run
00:03:56.610 00:03:56.620 alike the pilot pilots not lighting so
00:03:59.490 00:03:59.500 we either have no gas a bad spot the
00:04:04.800 00:04:04.810 inlet pressure is good drain is stable
00:04:09.949 00:04:09.959 the voltage is stapled to the gas valve
00:04:12.949 00:04:12.959 so now all we can have is some sort of
00:04:15.780 00:04:15.790 blockage or a poor spark the spot
00:04:19.560 00:04:19.570 doesn't look particularly good to me so
00:04:21.270 00:04:21.280 that's something to look at right now
00:04:27.379 00:04:27.389 actually before I look at the spark
00:04:29.400 00:04:29.410 Wilders proved to pilots or Lloyd is
00:04:31.200 00:04:31.210 actually opening to prove to that
00:04:34.129 00:04:34.139 mechanically is opening up so I know
00:04:36.450 00:04:36.460 electrically it should be I'm gonna
00:04:39.870 00:04:39.880 prove mechanically is the way I do that
00:04:43.740 00:04:43.750 is
00:04:56.420 00:04:56.430 I'm gonna turn this off we should see
00:04:58.890 00:04:58.900 this drop and it does so that's a good
00:05:04.170 00:05:04.180 indication to pilots on road is opening
00:05:09.890 00:05:09.900 so I'll do let me turn this off turn
00:05:15.990 00:05:16.000 this back on and off and it holds
00:05:20.460 00:05:20.470 pressure so the pilot solenoid is
00:05:23.040 00:05:23.050 definitely opening but we're not getting
00:05:24.510 00:05:24.520 a pilot right now so let's investigate
00:05:27.570 00:05:27.580 that
00:05:29.810 00:05:29.820 okay so I've just taken the case off and
00:05:33.350 00:05:33.360 I'll always check the case seal will not
00:05:36.629 00:05:36.639 first take it off have beginning the job
00:05:38.969 00:05:38.979 when you remember sir every time I
00:05:40.350 00:05:40.360 remove a combustion chamber cover I'll
00:05:43.050 00:05:43.060 take a case sill to make sure it's okay
00:05:45.270 00:05:45.280 and this one is absolutely fine all the
00:05:47.310 00:05:47.320 way around they often get damaged right
00:05:50.339 00:05:50.349 here where all the HTT lead I'll
00:05:53.159 00:05:53.169 actually even all that part this one's
00:05:55.140 00:05:55.150 still worse and sponging is all in place
00:05:56.730 00:05:56.740 I said now I'm gonna check that spot
00:06:16.810 00:06:16.820 seems that apparently we know the pilot
00:06:20.830 00:06:20.840 solenoid is something so I'm gonna now
00:06:22.540 00:06:22.550 check the pilot injects on this
00:06:27.000 00:06:27.010 it's odd feet six it doesn't always pick
00:06:29.830 00:06:29.840 up every spot on the phone I can see its
00:06:33.550 00:06:33.560 bark every single on the phone like this
00:06:38.410 00:06:38.420 that one never
00:06:39.250 00:06:39.260 so the is barking fine it's just a frame
00:06:42.430 00:06:42.440 it of fun good pick you up so that looks
00:06:49.360 00:06:49.370 okay let's find out why there's no guest
00:06:51.130 00:06:51.140 coming for it
00:06:52.950 00:06:52.960 okay so here's the pilot assembly with
00:06:58.630 00:06:58.640 Dean Jets filled with electrodes removed
00:07:01.240 00:07:01.250 and you know a for the indirect side to
00:07:10.930 00:07:10.940 hole injects up and why you see if it's
00:07:14.830 00:07:14.840 blocked or the way I see this block see
00:07:17.980 00:07:17.990 it's like this that's what I'm going to
00:07:20.590 00:07:20.600 focus in there this one looks okay you
00:07:24.850 00:07:24.860 can see through that they sort just give
00:07:29.350 00:07:29.360 that clean never do with it's all so
00:07:33.670 00:07:33.680 they are much better quite well define
00:07:44.950 00:07:44.960 now so that's definitely not going to be
00:07:48.280 00:07:48.290 the problem I'll do a side-by-side
00:07:51.250 00:07:51.260 comparison that that does look clearer
00:07:53.470 00:07:53.480 to me so let's clean up the pilot now
00:07:59.320 00:07:59.330 with a wire brush for a sparking
00:08:01.270 00:08:01.280 purposes and I'll take out apology and
00:08:03.820 00:08:03.830 blow through it side by side this no and
00:08:09.220 00:08:09.230 day when you look at them it's really
00:08:10.690 00:08:10.700 obvious which one's clean and that's not
00:08:14.200 00:08:14.210 three minute now that's just cleaning it
00:08:16.150 00:08:16.160 out so here's the old pilot assembly
00:08:20.980 00:08:20.990 just before I cleaned it and a few
00:08:23.980 00:08:23.990 minutes of a wire brush and it comes up
00:08:26.170 00:08:26.180 good as new like that so there's no way
00:08:28.870 00:08:28.880 as far um
00:08:30.189 00:08:30.199 to that and be nice and clean so
00:08:36.540 00:08:36.550 obviously clean the electrode okay so
00:08:41.409 00:08:41.419 this pilot truth is all clear and clean
00:08:43.509 00:08:43.519 and I always had just a tiny tiny bit of
00:08:48.329 00:08:48.339 paste to these olives not for sealing
00:08:52.569 00:08:52.579 purposes I just had a tiny bit by
00:08:57.220 00:08:57.230 defenders of this no it's not for
00:08:58.870 00:08:58.880 sealing what it does is it gives you
00:09:00.280 00:09:00.290 like a M as you tighten it up it helps
00:09:05.710 00:09:05.720 it makes tightening up that these tiny
00:09:07.870 00:09:07.880 fin is nice and smooth so you actually
00:09:09.670 00:09:09.680 get a feel for how tight they are rather
00:09:11.680 00:09:11.690 than as you're tightening it it's very
00:09:13.689 00:09:13.699 crunchy and buying into itself that it
00:09:16.750 00:09:16.760 allows it's not smooth and you know how
00:09:18.699 00:09:18.709 you're getting this you never over
00:09:20.170 00:09:20.180 tighten things I think that one radiator
00:09:22.360 00:09:22.370 valves as well it just allowed any olive
00:09:25.900 00:09:25.910 it just allows for smooth tightening
00:09:27.939 00:09:27.949 which helps you understand how much
00:09:29.170 00:09:29.180 torque your burned into it
00:09:32.579 00:09:32.589 okay CC woven by light : very very for
00:09:39.790 00:09:39.800 encoding toothpaste on these
00:09:53.790 00:09:53.800 say very fine kinda paste also make sure
00:10:01.019 00:10:01.029 you always clean this probably a boy
00:10:03.629 00:10:03.639 here see if you don't do that you get
00:10:05.879 00:10:05.889 very poor pilot so that's basically done
00:10:10.499 00:10:10.509 good okay make sure you do that that's
00:10:22.829 00:10:22.839 one nice clean toilets he'll be with a
00:10:26.189 00:10:26.199 long clean ejector so we're starting
00:10:28.259 00:10:28.269 from the white points down this is just
00:10:31.590 00:10:31.600 a pod at two points at Stone it's the
00:10:33.809 00:10:33.819 only thing it can be is adjusting the
00:10:35.189 00:10:35.199 pilot on the gas valve just looking down
00:10:38.609 00:10:38.619 the pilot orifice on the gas valve there
00:10:43.759 00:10:43.769 everything looks good in there can't see
00:10:47.429 00:10:47.439 any problems with that
00:10:49.549 00:10:49.559 so I think now we're gonna get pilot so
00:10:54.989 00:10:54.999 let's go clean the back in as you can
00:10:57.660 00:10:57.670 turn on the pump runs see what happens
00:11:01.169 00:11:01.179 now
00:11:09.110 00:11:09.120 [Music]
00:11:13.360 00:11:13.370 that's good
00:11:29.129 00:11:29.139 straightaway first time to see ya
00:11:32.820 00:11:32.830 maybe stray away
00:11:39.220 00:11:39.230 what did that steak
00:11:41.000 00:11:41.010 cleanup line up straight away first time
00:11:49.730 00:11:49.740 so what I'm gonna do now for a sec right
00:11:56.180 00:11:56.190 right so I'm gonna do now now that we
00:11:59.810 00:11:59.820 know the boiler works
00:12:00.770 00:12:00.780 actually let me straight out on white
00:12:02.450 00:12:02.460 one last time
00:12:10.650 00:12:10.660 00:12:18.890 00:12:18.900 destroy your life
00:12:25.680 00:12:25.690 straightaway
00:12:32.550 00:12:32.560 straightaway see so now we know this
00:12:39.069 00:12:39.079 products
00:12:42.119 00:12:42.129 no no we've got this work in we're gonna
00:12:44.410 00:12:44.420 put all of this sort of things pile and
00:12:46.420 00:12:46.430 all that back together by the way you
00:12:48.429 00:12:48.439 can see if you leak detection of food
00:12:49.629 00:12:49.639 dripping off that I had LDF on that so
00:12:52.059 00:12:52.069 make sure as soon as that let there was
00:12:53.410 00:12:53.420 no leaks because these away he always
00:12:55.179 00:12:55.189 leave gas leaks on these tiny little
00:12:57.639 00:12:57.649 fins hence why I pasted them so when
00:13:00.280 00:13:00.290 I'll tighten them up it's lovely and
00:13:01.480 00:13:01.490 smooth and ODF on some tests and
00:13:04.360 00:13:04.370 restrain away and as you can see they
00:13:05.949 00:13:05.959 were fine no bubbles on there so we'll
00:13:08.650 00:13:08.660 get these back together but the man the
00:13:11.290 00:13:11.300 three take for the whole chili just
00:13:15.100 00:13:15.110 protects it gets all the sharp edges
00:13:16.509 00:13:16.519 death get its back together and now
00:13:19.269 00:13:19.279 we're gonna set up this gas fail because
00:13:20.619 00:13:20.629 this gas valve was just fitted it hasn't
00:13:23.470 00:13:23.480 been set up so sell the gas valve burner
00:13:26.290 00:13:26.300 pressures on here see if we need to set
00:13:29.740 00:13:29.750 off the step function which the step
00:13:34.600 00:13:34.610 function is is it on this gas valve no
00:13:40.900 00:13:40.910 it isn't okay so on some of them see
00:13:43.990 00:13:44.000 what it says step here there'll be a
00:13:45.280 00:13:45.290 step function there and what that is is
00:13:47.079 00:13:47.089 the soft light on the gas valve so if
00:13:50.710 00:13:50.720 you have one of the bigger boil is it
00:13:51.939 00:13:51.949 definitely has the step function and
00:13:53.920 00:13:53.930 what that does is that controls the ramp
00:13:57.220 00:13:57.230 up from when the pilot lights to main
00:14:00.910 00:14:00.920 flame and if you have that set wrong
00:14:02.920 00:14:02.930 these arrived a bit of a boom so on this
00:14:05.559 00:14:05.569 one here as you can see it doesn't have
00:14:07.210 00:14:07.220 it so we don't need to do that so I'll
00:14:10.689 00:14:10.699 just get it back together and do some
00:14:12.490 00:14:12.500 more tests to make sure it's all safe
00:14:14.889 00:14:14.899 and everything else
00:15:05.100 00:15:05.110 okay south sixteen mill it's minutes
00:15:09.070 00:15:09.080 before I know it's mid speed ten point a
00:15:15.300 00:15:15.310 so to adjust the burner pressure on
00:15:18.160 00:15:18.170 these is label tablespoon off on the nut
00:15:24.820 00:15:24.830 underneath that black cap back there
00:15:26.950 00:15:26.960 okay so I'll remove that and then I'll
00:15:29.080 00:15:29.090 show you your labels hello
00:15:39.360 00:15:39.370 Smallville because I don't know what why
00:15:41.470 00:15:41.480 that's meant to turn now can't actually
00:15:48.010 00:15:48.020 see on it I'm just gonna turn in one
00:15:50.290 00:15:50.300 direction and see if it makes a
00:15:51.640 00:15:51.650 difference so I'm gonna turn it
00:15:56.580 00:15:56.590 clockwise and then I'm gonna try and
00:16:01.360 00:16:01.370 leave my spanner on there so that's made
00:16:03.700 00:16:03.710 it higher I can just adjust it straight
00:16:05.680 00:16:05.690 back
00:16:11.970 00:16:11.980 00:16:14.400 00:16:14.410 still 16 we'll try another officer
00:16:38.040 00:16:38.050 lower okay so now you're a good twist
00:16:42.199 00:16:42.209 add a 15 now all team
00:16:54.590 00:16:54.600 well alright points always tell me one
00:17:09.120 00:17:09.130 ten point eight
00:17:10.519 00:17:10.529 well there we are at one point five I
00:17:17.750 00:17:17.760 mean it's just adjust it back up the
00:17:20.730 00:17:20.740 first bit you will be quite quick
00:17:22.319 00:17:22.329 because you're on the board that's why
00:17:23.429 00:17:23.439 the heat and it will burn in a 16 minute
00:17:26.699 00:17:26.709 bar so as I just how vicious it is
00:17:30.180 00:17:30.190 changing that is a hot behind pressure
00:17:40.909 00:17:40.919 ten point eight so I've set that sir
00:17:44.100 00:17:44.110 seven point five we'll give it a few
00:17:48.240 00:17:48.250 minutes running and 1s running I've
00:17:50.940 00:17:50.950 gotta get a little ice around my friend
00:17:58.080 00:17:58.090 pretty good flight picture Annette as
00:18:04.299 00:18:04.309 you can see as creeping up as it warms
00:18:07.779 00:18:07.789 up must always remember that the boater
00:18:12.220 00:18:12.230 pressure will rise on one of these ones
00:18:15.009 00:18:15.019 that actually specify heart but birth
00:18:16.899 00:18:16.909 pressure rises there was so slightly
00:18:18.899 00:18:18.909 they specify it's hot when they take a
00:18:21.519 00:18:21.529 badge here you go don't hop burden
00:18:28.090 00:18:28.100 pressure have a point night
00:18:46.410 00:18:46.420 hope you say
00:18:48.700 00:18:48.710 I'm tested all of joints you if you
00:18:51.400 00:18:51.410 would interfere with one changing the
00:18:52.840 00:18:52.850 gas valve so all these you know flat
00:18:55.720 00:18:55.730 seals here or there o-rings in there but
00:18:58.540 00:18:58.550 I've just checked all of that with leads
00:18:59.800 00:18:59.810 to actual fluid and on the inlet
00:19:05.430 00:19:05.440 analyzer time there we are
00:19:21.020 00:19:21.030 seems pretty stable
00:19:26.540 00:19:26.550 that is brilliant anybody ever lead set
00:19:31.190 00:19:31.200 the last couple of joints and we are
00:19:34.370 00:19:34.380 done
00:19:45.910 00:19:45.920 boiler fixed
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