Heat Exchanger Networks (HEN) (Lecture 109)

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Language: en

00:00:00.680
we have been talking about previous heat
00:00:03.830 00:00:03.840 exchanger networks or preheating and we
00:00:07.190 00:00:07.200 haven't pay attention that much into
00:00:09.080 00:00:09.090 this so let's check it out
00:00:10.700 00:00:10.710 now of course we know that there is a
00:00:13.310 00:00:13.320 furnace which increases the temperature
00:00:15.140 00:00:15.150 and sometimes we have pre flashing
00:00:17.840 00:00:17.850 otherwise we can directly add these to
00:00:20.660 00:00:20.670 the color what I haven't told you that
00:00:23.689 00:00:23.699 much is about these hen hen 1 and hand 2
00:00:27.080 00:00:27.090 there are 2 main heat exchanger networks
00:00:29.620 00:00:29.630 one before the crude the Psalter
00:00:31.790 00:00:31.800 remember that increasing the temperature
00:00:34.010 00:00:34.020 here will improve the dissolving
00:00:36.139 00:00:36.149 efficiency and one before the furnace so
00:00:41.060 00:00:41.070 here actually what we're doing is
00:00:42.590 00:00:42.600 preparing or trying to increase it
00:00:44.180 00:00:44.190 temperature before the furnace not that
00:00:46.790 00:00:46.800 much to get an advantage on the furnace
00:00:49.130 00:00:49.140 but because we want to cool down all
00:00:51.590 00:00:51.600 these materials HU and residual material
00:00:55.189 00:00:55.199 so we need to cool down these instead of
00:00:57.500 00:00:57.510 we just cooling or spending money on
00:01:00.979 00:01:00.989 cooling these products and spending more
00:01:02.869 00:01:02.879 money in increasing the temperature from
00:01:05.149 00:01:05.159 let's say this temperature to final
00:01:07.429 00:01:07.439 temperature we are doing this exchange
00:01:09.410 00:01:09.420 of networks remember this is essentially
00:01:12.350 00:01:12.360 just hot product plus the stream rate
00:01:16.390 00:01:16.400 versus the crude oil so essentially is a
00:01:20.230 00:01:20.240 product which is high in temperature
00:01:22.929 00:01:22.939 those are NAFTA kerosene LG ole heavy
00:01:26.990 00:01:27.000 gas oil residue versus a low temperature
00:01:30.740 00:01:30.750 material which is crude oil here the
00:01:33.440 00:01:33.450 subject crude oil or crude oil before
00:01:35.890 00:01:35.900 the furnace so what we're doing here is
00:01:39.200 00:01:39.210 essentially just a heat exchange now
00:01:44.240 00:01:44.250 this is a very important operation as
00:01:45.800 00:01:45.810 you can imagine and this is a little bit
00:01:49.190 00:01:49.200 more let's say more detail heat
00:01:53.630 00:01:53.640 exchanger Network as you can see here
00:01:55.429 00:01:55.439 this is just hand box but right now we
00:01:58.160 00:01:58.170 have several exchangers so what's
00:02:00.679 00:02:00.689 happening here is essentially that we
00:02:02.749 00:02:02.759 are going to be exchanging heat via
00:02:06.260 00:02:06.270 change of temperature just one little
00:02:08.779 00:02:08.789 note right here nafta is actually a
00:02:11.300 00:02:11.310 partial condenser so
00:02:13.400 00:02:13.410 going to be having some NAFTA as vapor
00:02:17.180 00:02:17.190 and liquid but all others are without
00:02:20.720 00:02:20.730 face change okay so here though the
00:02:23.900 00:02:23.910 crude and it's going to be treated here
00:02:26.420 00:02:26.430 first the jet fuel this is around middle
00:02:30.260 00:02:30.270 distillate then this is middle
00:02:32.650 00:02:32.660 distillate this is heavy desolate heavy
00:02:36.020 00:02:36.030 to middle heavy heavy the actually is
00:02:40.490 00:02:40.500 very heavy so this is very huge in
00:02:42.200 00:02:42.210 temperature so I will say this is about
00:02:44.200 00:02:44.210 150 tops then we dassault it and the
00:02:49.670 00:02:49.680 second heat exchanger which will be here
00:02:53.200 00:02:53.210 will be something around maybe 290
00:02:56.770 00:02:56.780 something around that and then we get
00:02:59.930 00:02:59.940 the crude oil to the furnace which makes
00:03:03.110 00:03:03.120 the finisher gets a temperature fix to
00:03:05.750 00:03:05.760 350 and then we get it to the
00:03:08.420 00:03:08.430 distillation column the exchanger
00:03:11.900 00:03:11.910 networks enable to increase the crude
00:03:13.760 00:03:13.770 oil temperature to about to hunt up to
00:03:16.970 00:03:16.980 230 depending on the operation of course
00:03:19.880 00:03:19.890 and depending if you are using enough
00:03:21.980 00:03:21.990 residue depending on the amount of
00:03:23.960 00:03:23.970 recipe you're getting actually if you
00:03:26.150 00:03:26.160 have a high flow rates of residue then
00:03:28.250 00:03:28.260 you will need to increase this flow rate
00:03:29.600 00:03:29.610 and you will increase the temperature
00:03:31.450 00:03:31.460 automatically now of course this is very
00:03:35.060 00:03:35.070 important because we have our crude oil
00:03:37.190 00:03:37.200 which is around 25 Celsius and we are
00:03:40.340 00:03:40.350 getting it up to 250 remember that our
00:03:44.270 00:03:44.280 main goal is to achieve 350 Celsius so
00:03:48.020 00:03:48.030 we are helping the furnace to achieve a
00:03:50.870 00:03:50.880 higher chill or let's say more efficient
00:03:53.570 00:03:53.580 yield which is of course energy which we
00:03:56.750 00:03:56.760 are saving ourselves instead of buying a
00:04:00.260 00:04:00.270 condenser serve a refrigeration system
00:04:02.780 00:04:02.790 where or let's say instead of using
00:04:05.000 00:04:05.010 water we are using the same crude oil
00:04:06.980 00:04:06.990 for heat exchange okay they also cause
00:04:12.020 00:04:12.030 more pollution due to the burning more
00:04:14.090 00:04:14.100 okay this pretty straightforward if you
00:04:16.729 00:04:16.739 don't use this heat exchange Network
00:04:18.229 00:04:18.239 you're going to spend money and of
00:04:20.150 00:04:20.160 course you're going to increase thermal
00:04:21.830 00:04:21.840 pollution of water and that's why we'd
00:04:24.950 00:04:24.960 use heat exchanger Network
00:04:26.480 00:04:26.490 and of course this is very important not
00:04:29.180 00:04:29.190 only for the crude oil per se but for
00:04:31.189 00:04:31.199 the final products or let's say the
00:04:33.650 00:04:33.660 straight run products
00:04:38.220 00:04:38.230 [Music]
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