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Heat Transfer Equipment - Plate Heat Exchanger
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00:00:01.550 good day I'm Rachel I own and Alaska and 00:00:05.39000:00:05.400 I am going to discuss to you my design 00:00:08.60000:00:08.610 on the heat transfer equipment 00:00:10.81000:00:10.820 specifically a plate heat exchanger the 00:00:14.95900:00:14.969 main objective of this project is to 00:00:17.57000:00:17.580 design a heat transfer equipment that 00:00:20.35900:00:20.369 will best fit milk pasteurization under 00:00:23.57000:00:23.580 high temperature short time process this 00:00:26.87000:00:26.880 image represents the typical heat 00:00:29.66000:00:29.670 exchanger for milk pasteurization the 00:00:34.34000:00:34.350 process fluid which is milk enters at 4 00:00:37.54900:00:37.559 degrees Celsius and will then be heated 00:00:39.97900:00:39.989 to 80 degrees Celsius under a high 00:00:43.31000:00:43.320 temperature short time pasteurization 00:00:45.26000:00:45.270 process what I will be used as utility 00:00:49.43000:00:49.440 fluid which enters that 90 degrees ashes 00:00:52.58000:00:52.590 and leaves at 65 degrees Celsius flow 00:00:57.22900:00:57.239 rates for both milk and water are 80 00:00:59.84000:00:59.850 thousand degrees F 150 thousand 00:01:02.51000:01:02.520 kilograms per our respective view the 00:01:07.28000:01:07.290 physical properties for both milk and 00:01:09.67900:01:09.689 waters such as density viscosity and 00:01:12.89000:01:12.900 front-end number is shown in this table 00:01:14.84000:01:14.850 the density and viscosity of milk is 00:01:19.19000:01:19.200 taken in an average density and 00:01:21.17000:01:21.180 viscosity for typical milk used in 00:01:24.32000:01:24.330 pasteurization which is 1050 kilograms 00:01:30.35000:01:30.360 per cubic meter and point zero zero two 00:01:33.17000:01:33.180 Pascal seconds while the density and 00:01:37.81900:01:37.829 viscosity of water is taken under log 00:01:41.56900:01:41.579 mean temperature difference for the 00:01:43.55000:01:43.560 process front end number for both fluid 00:01:47.14900:01:47.159 was completed the equipment toast for 00:01:51.13900:01:51.149 the process of pasteurization was a 00:01:53.42000:01:53.430 plate heat exchanger so why use plate 00:01:57.85900:01:57.869 heat exchanger this is because of some 00:02:00.92000:02:00.930 valid reason 00:02:03.95000:02:03.960 first when the madea's cost for the 00:02:06.44000:02:06.450 equipment and productions are high 00:02:08.91900:02:08.929 clicked heat exchanger is commonly used 00:02:11.78000:02:11.790 because it is more economical also it is 00:02:17.51000:02:17.520 easier to maintain it can also be used 00:02:20.66000:02:20.670 for temperatures as low as one degree 00:02:24.05000:02:24.060 Celsius compared to five to ten degrees 00:02:27.68000:02:27.690 Celsius for a heat for a shell and tube 00:02:30.35000:02:30.360 heat exchanger also they are flexible 00:02:36.85000:02:36.860 due to its easiness to add extra plates 00:02:40.42000:02:40.430 it is also more suitable to use for 00:02:43.28000:02:43.290 viscous materials 00:02:44.36000:02:44.370 thus best fitted for milk which is a 00:02:47.63000:02:47.640 viscous fluid temperature correction 00:02:51.83000:02:51.840 factor for plate heat exchangers are 00:02:54.50000:02:54.510 normally high as the flow drug closer to 00:02:58.31000:02:58.320 through patrica parents set up use of it 00:03:03.68000:03:03.690 also tend to have significantly less 00:03:06.08000:03:06.090 fouling the material to be used in the 00:03:13.58000:03:13.590 equipment is stainless steel 00:03:15.58000:03:15.590 whyyou stainless steel rather than other 00:03:18.97900:03:18.989 material this is because of some results 00:03:25.53900:03:25.549 stainless steel are known to resist 00:03:28.13000:03:28.140 corrosion 00:03:28.99000:03:29.000 virtually along pooling waters and many 00:03:31.67000:03:31.680 other chemical environments also it has 00:03:35.75000:03:35.760 high resistance to high temperature and 00:03:38.41000:03:38.420 maintain excellent heat transfer 00:03:41.39000:03:41.400 properties thus suitable for the process 00:03:44.96000:03:44.970 stated earlier stainless steel is also 00:03:49.40000:03:49.410 resistant to following due to pollution 00:03:52.36000:03:52.370 with no contamination of products and 00:03:55.22000:03:55.230 process to toe volution which is highly 00:03:59.59900:03:59.609 needed since we are dealing with food 00:04:01.72900:04:01.739 products it is also widely available and 00:04:04.94000:04:04.950 easy to clean with its cost cheaper 00:04:08.02000:04:08.030 compared to other material industry 00:04:10.67000:04:10.680 liable for long term services it is more 00:04:14.18000:04:14.190 economical 00:04:17.56900:04:17.579 number of transfer units will be 00:04:20.12900:04:20.139 calculated as change in temperatures 00:04:22.85000:04:22.860 divided by the log mean temperature 00:04:25.71000:04:25.720 difference thus the number of transfer 00:04:29.31000:04:29.320 units is equal to two point sixty nine 00:04:32.27000:04:32.280 para one is to one pass arrangement the 00:04:36.00000:04:36.010 correction factor will be equal to zero 00:04:39.33000:04:39.340 five nine four five and a delta and the 00:04:44.55000:04:44.560 mean temperature difference will be 00:04:46.89000:04:46.900 equal to the correction factor 00:04:48.60000:04:48.610 multiplied by log mean temperature 00:04:51.68000:04:51.690 dependence and was calculated us twenty 00:04:55.20000:04:55.210 six point sixty five degree Celsius 00:05:01.31000:05:01.320 figure 12 point sixty four shows the log 00:05:07.32000:05:07.330 mean temperature correction factor for 00:05:09.30000:05:09.310 plate heat exchanger with the use of the 00:05:13.98000:05:13.990 calculated number of transfer unit 2.69 00:05:17.87900:05:17.889 and projecting it to one is to one pass 00:05:22.19000:05:22.200 correction factor was obtained and this 00:05:26.46000:05:26.470 step this table shows the overall heat 00:05:30.12000:05:30.130 transfer coefficient thus using this we 00:05:33.71900:05:33.729 can estimate the overall heat transfer 00:05:35.34000:05:35.350 coefficient for the equipment area 00:05:39.92000:05:39.930 required will be calculated as 2 divided 00:05:43.46900:05:43.479 by overall heat transfer coefficient 00:05:46.07000:05:46.080 multiplied by correction factor x log 00:05:51.27000:05:51.280 mean temperature difference the area 00:05:54.45000:05:54.460 required would be equal to sixty three 00:05:56.64000:05:56.650 point zero four square meters for the 00:06:00.54000:06:00.550 effective plate area it will be equal to 00:06:03.48000:06:03.490 length of clay multiplied by its width 00:06:06.63000:06:06.640 which is equal to one point five times 00:06:10.32000:06:10.330 zero point five the effective plate area 00:06:13.56000:06:13.570 will then 00:06:15.27000:06:15.280 be equal to 0.75 square meters the 00:06:21.12000:06:21.130 number of clip will be calculated as 00:06:23.67000:06:23.680 total heat transfer area divided by the 00:06:26.34000:06:26.350 effective area thus the total number of 00:06:29.43000:06:29.440 plates where the equipment was 84 plates 00:06:33.26000:06:33.270 which will be adjusted to 85 to 00:06:37.68000:06:37.690 calculate the number of channels it will 00:06:40.23000:06:40.240 be equal to the number of plates minus 00:06:43.12900:06:43.139 1/2 thus the total number of channels 00:06:47.46000:06:47.470 was 42 channels per pass the channel 00:06:53.58000:06:53.590 cross sectional area will be equal to 00:06:55.86000:06:55.870 the plate spacing multiplied by this 00:06:58.08000:06:58.090 plate with we bleed spacing of 3 00:07:04.17000:07:04.180 millimeters the channel carsick cross 00:07:06.96000:07:06.970 sectional area will be equal to point 00:07:09.63000:07:09.640 zero zero and five square meters the 00:07:13.35000:07:13.360 hydraulic mean diameter will be equal to 00:07:16.35000:07:16.360 2 multiplied by P specie thus the 00:07:21.90000:07:21.910 hydraulic mean diameter is equal to 6 00:07:24.27000:07:24.280 times a to the negative 3 meters for the 00:07:28.20000:07:28.210 channel velocity of me it will be 00:07:31.43000:07:31.440 calculated as Omega divided by the 00:07:34.02000:07:34.030 density times the area of the per 00:07:38.46000:07:38.470 channel multiplied by the number of 00:07:40.56000:07:40.570 channels yes the channel velocity 00:07:43.89000:07:43.900 formula cost 0.35 meters per second with 00:07:47.37000:07:47.380 the reynolds number of 1071 and now such 00:07:52.26000:07:52.270 number of 70 1.06 the calculated film 00:07:58.20000:07:58.210 heat transfer coefficient was 6150 8.53 00:08:02.73000:08:02.740 watts per meter square degree sessions 00:08:05.69000:08:05.700 for water the channel velocity 00:08:08.90900:08:08.919 calculated was 0.66 meters per seconds 00:08:12.33000:08:12.340 with the reynolds number of 4769 point 00:08:17.43000:08:17.440 54 00:08:19.04000:08:19.050 and then assets number of 120 9.30 group 00:08:23.20000:08:23.210 the film heat transfer coefficient was 00:08:26.83900:08:26.849 calculated - twelve thousand nine 00:08:29.51000:08:29.520 hundred thirty one point sixty three 00:08:31.55000:08:31.560 watts per meter square degree Celsius 00:08:36.94000:08:36.950 they would call point nine shows the 00:08:40.61000:08:40.620 following factors coefficient typical 00:08:43.33900:08:43.349 values for plate heat exchangers well 00:08:48.41000:08:48.420 table both point two shows the following 00:08:53.06000:08:53.070 factor coefficients typical value for 00:08:56.06000:08:56.070 five various fluids the overall 00:09:01.94000:09:01.950 coefficient was calculated using the 00:09:04.73000:09:04.740 equation shown and was computed as 1919 00:09:10.22000:09:10.230 point line was per meter square degree 00:09:12.98000:09:12.990 Celsius since too low from the 00:09:16.49000:09:16.500 Assumption decreased number of channels 00:09:19.61000:09:19.620 per pass to the deep recalculating the 00:09:24.44000:09:24.450 milk channel velocity is calculated as 00:09:27.76900:09:27.779 zero point seven one four meters per 00:09:30.65000:09:30.660 seconds with the reynolds number of 3373 00:09:35.09000:09:35.100 point sixty five the film heat transfer 00:09:39.07900:09:39.089 coefficient is equal to twelve thousand 00:09:41.69000:09:41.700 nine hundred eighty two point ninety two 00:09:43.97000:09:43.980 watts per meter square degree celsius 00:09:47.59000:09:47.600 the water channel velocity was 00:09:50.93000:09:50.940 calculated Alice one point three eight 00:09:53.63000:09:53.640 six meters per seconds with the Reynolds 00:09:56.99000:09:57.000 number of ten thousand sixteen point 00:09:59.78000:09:59.790 three thirty four and the film heat 00:10:02.96000:10:02.970 transfer coefficient of twenty thousand 00:10:05.56900:10:05.579 nine hundred thirty one point 33 watts 00:10:08.93000:10:08.940 per meter square degree Celsius now 00:10:12.50000:10:12.510 calculated overall heat transfer 00:10:14.15000:10:14.160 coefficient was two thousand four 00:10:16.88000:10:16.890 hundred fifty point eighty since it was 00:10:21.26900:10:21.279 near or almost the same as the assumed 00:10:26.06900:10:26.079 value of overall heat transfer 00:10:27.74900:10:27.759 coefficient that's the assumption of 30 00:10:31.71000:10:31.720 channels purpose was a forum for mute 00:10:37.93900:10:37.949 JFS equal to 0.6 multiplied by the 00:10:41.30900:10:41.319 Reynard sombre briefs to negative zero 00:10:44.12900:10:44.139 point three JFS equal to 0.05 which will 00:10:49.11000:10:49.120 be used to calculate the total pressure 00:10:51.66000:10:51.670 drop for milk the total pressure drop 00:10:54.94900:10:54.959 calculated was thirty thousand four 00:10:57.99000:10:58.000 hundred forty two point fifty four for 00:11:00.99000:11:01.000 water the alkylated total pressure drop 00:11:04.49000:11:04.500 was seventy four thousand two hundred 00:11:08.05900:11:08.069 forty-seven for in ninety five Pascal 00:11:12.74000:11:12.750 for the actual specification of the 00:11:15.38900:11:15.399 equipment number of channels will be 00:11:19.41000:11:19.420 equal to the number of plates minus 1/2 00:11:23.15000:11:23.160 with an assumption of 30 channels number 00:11:27.90000:11:27.910 of plates was calculated as 41 using 00:11:32.87900:11:32.889 this total heat transfer area will be 00:11:35.99900:11:36.009 calculated with an effective area of 00:11:39.13900:11:39.149 0.75 square meters the total heat 00:11:42.44900:11:42.459 transfer area is equal to thirty point 00:11:45.42000:11:45.430 75 square meters for total heat for the 00:11:51.29900:11:51.309 equipment total area will be multiplied 00:11:55.29000:11:55.300 to the overall heat transfer coefficient 00:11:57.55900:11:57.569 the correction factor in the log mean 00:12:01.07900:12:01.089 temperature difference 00:12:02.90000:12:02.910 thus the heat required or the Duty for 00:12:06.68900:12:06.699 the equipment was 2008 kilowatts as a 00:12:13.37900:12:13.389 summary the specification for the 00:12:16.31900:12:16.329 equipment are as follows the Duty is 00:12:20.75900:12:20.769 equal to two thousand eight kilowatts 00:12:24.62900:12:24.639 using a stainless steel material for the 00:12:27.46000:12:27.470 equipment with the 1 is to 1 as 00:12:30.24900:12:30.259 arrangement the page specification will 00:12:35.49900:12:35.509 have a length of 1.5 metres a width of 00:12:38.82900:12:38.839 0.5 meters and plate spacing of 3 00:12:43.50900:12:43.519 millimeters the hydraulic diameter is 00:12:47.80000:12:47.810 equal to 6 millimeters with the number 00:12:53.43900:12:53.449 of passes equals to 1 with a total 00:12:56.71000:12:56.720 number of plates of 41 and the number of 00:12:59.59000:12:59.600 channels of 24 my design the figure 00:13:08.55900:13:08.569 shows the design for the plate heat 00:13:10.62900:13:10.639 exchanger where in this one is the fixed 00:13:16.84000:13:16.850 plate and the plate package 00:13:25.44000:13:25.450 a pressure plate also will have an upper 00:13:31.44000:13:31.450 plate guide in the lower plate guide and 00:13:38.16000:13:38.170 support and lastly the clamping bolts 00:13:41.46000:13:41.470 and nuts thank you
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