How a boiler, fan coil unit, air handling unit and pump work together HVAC - Heating System 🔥🔥🔥

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Kind: captions
Language: en

00:00:02.000
[Applause]
00:00:04.300 00:00:04.310 hey guys Paul here from the engineering
00:00:06.950 00:00:06.960 mindset calm in this video we are going
00:00:09.709 00:00:09.719 to be looking at a typical modern
00:00:11.390 00:00:11.400 heating system in a commercial building
00:00:13.570 00:00:13.580 now there are many variations of how
00:00:16.939 00:00:16.949 this can be configured and we'll make
00:00:19.370 00:00:19.380 some videos to show you a few of these
00:00:21.410 00:00:21.420 variations but this version is fairly
00:00:24.200 00:00:24.210 typical of the newer construction
00:00:26.920 00:00:26.930 commercial buildings now as you can see
00:00:30.410 00:00:30.420 we've got two large boilers over here
00:00:33.350 00:00:33.360 and they are piped in parallel and what
00:00:38.030 00:00:38.040 that means is that both boilers can
00:00:40.670 00:00:40.680 operate at the same time or individually
00:00:43.430 00:00:43.440 so one could be isolated and cut off
00:00:46.790 00:00:46.800 ready and opened up for maintenance
00:00:48.709 00:00:48.719 while the other boiler here continues to
00:00:51.770 00:00:51.780 run and provide heating to the building
00:00:54.439 00:00:54.449 and this is the most common type of
00:00:57.639 00:00:57.649 configuration for modern heating systems
00:01:01.029 00:01:01.039 the other version would be series and
00:01:04.579 00:01:04.589 for this type of building that's not
00:01:05.929 00:01:05.939 really practical now just show you an
00:01:07.969 00:01:07.979 example of what some of these large
00:01:09.880 00:01:09.890 commercial boilers might look like so
00:01:12.649 00:01:12.659 here's one I've done some work on
00:01:14.450 00:01:14.460 previously and it's fairly difficult to
00:01:16.940 00:01:16.950 the one I've shown in the 3d model so
00:01:19.969 00:01:19.979 we've got the big gas burner at the
00:01:21.410 00:01:21.420 front here and then the main boiler unit
00:01:23.690 00:01:23.700 over here this is a very old boiler
00:01:26.060 00:01:26.070 actually you're fairly unlikely to come
00:01:29.359 00:01:29.369 across these in lava see newer builds
00:01:31.130 00:01:31.140 newer heating systems may have some
00:01:34.190 00:01:34.200 boilers like this where there's much
00:01:35.569 00:01:35.579 smaller ones and they can change to the
00:01:37.700 00:01:37.710 demand of the building but they may look
00:01:39.710 00:01:39.720 something a bit like this I mean hovel
00:01:41.569 00:01:41.579 are a fairly well-known brand for
00:01:44.660 00:01:44.670 boilers in commercial buildings and
00:01:46.850 00:01:46.860 these boilers are probably around 15
00:01:48.950 00:01:48.960 years old as well so these boilers are
00:01:52.069 00:01:52.079 the heat source for the heating system
00:01:53.899 00:01:53.909 and that heat is then pushed into the
00:01:58.069 00:01:58.079 hot water of the heating system and one
00:02:04.069 00:02:04.079 of the terms you'll come across in these
00:02:06.109 00:02:06.119 sorts of systems is the terms primary
00:02:09.169 00:02:09.179 and secondary circuits so and as you can
00:02:12.530 00:02:12.540 see here we've got the primary
00:02:13.690 00:02:13.700 pump set so these two pumps here which
00:02:18.190 00:02:18.200 in the real world may look something a
00:02:19.869 00:02:19.879 bit like this and slightly larger system
00:02:22.990 00:02:23.000 they may look a bit like this as well
00:02:25.290 00:02:25.300 but these primary pumps they will push
00:02:28.869 00:02:28.879 the water around the system so they'll
00:02:31.240 00:02:31.250 push this around the primary side so
00:02:34.300 00:02:34.310 that hot water leaves the boiler enters
00:02:37.830 00:02:37.840 into this pipe back here is sucked by
00:02:40.660 00:02:40.670 the pump and then pushed out into this
00:02:43.089 00:02:43.099 the low loss header which we'll have a
00:02:44.710 00:02:44.720 look at shortly and that water can then
00:02:47.650 00:02:47.660 either exit through these pumps here up
00:02:51.460 00:02:51.470 into the risers or some of it and it
00:02:54.550 00:02:54.560 some of it will continue through into
00:02:56.770 00:02:56.780 the other side of the head up so this is
00:02:58.240 00:02:58.250 just one continuous pipe and that will
00:03:01.180 00:03:01.190 then leave that water and return back to
00:03:04.120 00:03:04.130 the boiler a lower temperature to pick
00:03:06.789 00:03:06.799 up more heat and continue that cycle
00:03:08.620 00:03:08.630 again I just show you an example of a
00:03:11.470 00:03:11.480 low loss header so we've got the boiler
00:03:14.170 00:03:14.180 feedwater coming into here and this is
00:03:17.050 00:03:17.060 the header here come and head up and so
00:03:21.370 00:03:21.380 that hot water is entering into here and
00:03:23.470 00:03:23.480 that can either leave through this pipe
00:03:25.900 00:03:25.910 or through this pipe or it can continue
00:03:29.289 00:03:29.299 down and background into the boilers to
00:03:31.840 00:03:31.850 pick up more heat now that water that
00:03:34.059 00:03:34.069 leaves through these pipes can return
00:03:36.849 00:03:36.859 back through these ones and then that
00:03:40.180 00:03:40.190 water will then mix with the flow so the
00:03:43.240 00:03:43.250 water's coming through from the boiler
00:03:45.099 00:03:45.109 some of it will be sent down to return
00:03:48.550 00:03:48.560 round and that will mix with this
00:03:50.110 00:03:50.120 returned water here and that is known as
00:03:53.440 00:03:53.450 the low loss header or the common header
00:03:55.390 00:03:55.400 and coming off of the header from the
00:03:58.569 00:03:58.579 the hot side is these which are risers
00:04:02.020 00:04:02.030 and these go off and these make up the
00:04:03.900 00:04:03.910 secondary circuits so in this example
00:04:07.629 00:04:07.639 we've got four secondary circuits one
00:04:10.539 00:04:10.549 two three and four and some of them have
00:04:13.900 00:04:13.910 got the this dual pump and this one has
00:04:17.409 00:04:17.419 got a single pump it may not need a pump
00:04:20.379 00:04:20.389 if it's if it's close enough and the
00:04:22.630 00:04:22.640 primary pumps can actually are actually
00:04:24.219 00:04:24.229 powerful enough but in most cases you
00:04:26.469 00:04:26.479 will have a pump on this in this
00:04:29.490 00:04:29.500 configuration so I'll just show you a
00:04:32.860 00:04:32.870 secondary pump there so you've got these
00:04:35.290 00:04:35.300 grump runs four pumps so these will work
00:04:38.880 00:04:38.890 to move that water up to wherever it's
00:04:41.680 00:04:41.690 needed we'll have a look at that in a
00:04:43.120 00:04:43.130 second as well and these are usually
00:04:44.920 00:04:44.930 work in duty and standby same as the
00:04:48.190 00:04:48.200 primary pumps they'll also work in duty
00:04:50.140 00:04:50.150 and standby and that just means that one
00:04:53.830 00:04:53.840 of the pumps is on duty so that's the
00:04:56.110 00:04:56.120 working pump and the second pump is
00:04:59.339 00:04:59.349 waiting for its turn to work usually
00:05:03.399 00:05:03.409 they won't both run at the same time it
00:05:05.860 00:05:05.870 is possible that they can in some
00:05:08.080 00:05:08.090 configurations that is needed but then
00:05:10.899 00:05:10.909 the pumps will cycle so for one week it
00:05:14.020 00:05:14.030 might be pump one and then for the next
00:05:16.450 00:05:16.460 week it might be pumped two which is the
00:05:18.520 00:05:18.530 duty pump and the other pump won't run
00:05:20.589 00:05:20.599 during that time unless the duty pump
00:05:24.180 00:05:24.190 create at and receives a fault and it
00:05:27.730 00:05:27.740 can no longer operate and in that case
00:05:29.649 00:05:29.659 then the standby pump will then operate
00:05:32.200 00:05:32.210 and take over so you get security built
00:05:34.690 00:05:34.700 into the system in these configurations
00:05:37.450 00:05:37.460 the same of the boilers that this can
00:05:38.920 00:05:38.930 work exactly the same so both can run or
00:05:41.880 00:05:41.890 individually or or neither
00:05:44.399 00:05:44.409 so these secondary circuits they will
00:05:46.930 00:05:46.940 take the water from this low loss head
00:05:49.330 00:05:49.340 up and push that up to where it's needed
00:05:51.219 00:05:51.229 and you can see in this first loop it's
00:05:53.350 00:05:53.360 going off and feeding some radiators off
00:05:56.080 00:05:56.090 on the first floor or the ground floor
00:05:58.779 00:05:58.789 even and that water is then returning
00:06:02.920 00:06:02.930 down for this one to the the other side
00:06:05.620 00:06:05.630 of the low loss header and then the
00:06:09.010 00:06:09.020 second secondary circuit you can see
00:06:11.920 00:06:11.930 that riser there rising up the height of
00:06:14.440 00:06:14.450 the building and that is supplying the
00:06:17.200 00:06:17.210 hot water to all of the fan coil units
00:06:19.959 00:06:19.969 so up here we've got Bank or units and
00:06:23.370 00:06:23.380 the return is also coming back into a
00:06:26.080 00:06:26.090 riser and net returns back back to that
00:06:28.750 00:06:28.760 common low loss header so you can see
00:06:31.449 00:06:31.459 there there so here we've got the riser
00:06:33.430 00:06:33.440 coming up and we got
00:06:34.800 00:06:34.810 action coming off and feeding into that
00:06:36.540 00:06:36.550 fan coil unit you have to see you that
00:06:39.090 00:06:39.100 then gives up its heat and then that
00:06:41.340 00:06:41.350 water then returns cooler back to the
00:06:43.980 00:06:43.990 return riser where it makes its way
00:06:47.360 00:06:47.370 along here through the floor and then
00:06:50.010 00:06:50.020 back into the low boss header the third
00:06:53.340 00:06:53.350 secondary circuit you can see like
00:06:54.930 00:06:54.940 feeding up and go off and feeding into
00:06:57.360 00:06:57.370 the ahu is connected over here that
00:07:01.740 00:07:01.750 water then obviously once it's cooler
00:07:03.690 00:07:03.700 returns back to the header makes its way
00:07:06.870 00:07:06.880 back to the low loss head up to make its
00:07:09.780 00:07:09.790 way back to the boiler and pick up more
00:07:11.070 00:07:11.080 heat now just show you an example here
00:07:13.230 00:07:13.240 of the heating coil on Nhu so here we've
00:07:17.310 00:07:17.320 got the flow the water coming in from
00:07:20.550 00:07:20.560 that secondary system entering into this
00:07:22.830 00:07:22.840 court heating coil where it gives up its
00:07:24.780 00:07:24.790 heat to the air that heated air then
00:07:27.600 00:07:27.610 goes off and is provided off into the
00:07:29.490 00:07:29.500 office space and meanwhile that heating
00:07:33.870 00:07:33.880 water returns at a cooler temperature
00:07:35.909 00:07:35.919 and heads back to the boiler and the
00:07:39.450 00:07:39.460 final circuit on the the set final
00:07:42.360 00:07:42.370 secondary circuit is this one here so
00:07:44.820 00:07:44.830 this is going off and feeding into a
00:07:46.469 00:07:46.479 Collura fire
00:07:47.610 00:07:47.620 now the glorify is where the domestic
00:07:51.120 00:07:51.130 hot water is produced so this is the the
00:07:55.560 00:07:55.570 hot water that comes out of the taps
00:07:57.890 00:07:57.900 there's a lot of chemicals that go into
00:08:00.990 00:08:01.000 this primary heating system or the LT HW
00:08:05.730 00:08:05.740 system low temperature hot water system
00:08:07.469 00:08:07.479 and you don't really want to drink that
00:08:09.750 00:08:09.760 so what happens is the hot water is fed
00:08:12.240 00:08:12.250 from here into the Colora fire and it
00:08:15.330 00:08:15.340 passes into a heat exchanger where it
00:08:17.580 00:08:17.590 just transfers its heat into some fresh
00:08:20.100 00:08:20.110 water which is held inside the tank that
00:08:23.100 00:08:23.110 fresh water was then heated up and that
00:08:24.900 00:08:24.910 is supplied to the to the kitchens into
00:08:28.050 00:08:28.060 the sinks etc meanwhile that cooler
00:08:33.170 00:08:33.180 water is returned back to the logos head
00:08:36.209 00:08:36.219 up all right mixes in with this and
00:08:38.880 00:08:38.890 heads back to the boiler just show an
00:08:41.670 00:08:41.680 example there so this is freaky Laura
00:08:44.219 00:08:44.229 fire configuration and you can see here
00:08:47.040 00:08:47.050 we got the heat exchanger
00:08:48.120 00:08:48.130 just on the side there so that hot water
00:08:50.730 00:08:50.740 is coming in exchanging its heat with
00:08:53.730 00:08:53.740 the clean water on the other side and
00:08:56.280 00:08:56.290 that then makes its way back to the
00:08:58.800 00:08:58.810 boiler meanwhile the fresh drinkable
00:09:01.830 00:09:01.840 water is take it off and send off around
00:09:05.070 00:09:05.080 to the building now you can also notice
00:09:08.040 00:09:08.050 here we've got the expansion vessel and
00:09:09.960 00:09:09.970 the pressurization unit now the pressure
00:09:13.110 00:09:13.120 in the system is going to change for
00:09:15.600 00:09:15.610 example if this pump set here if that
00:09:18.330 00:09:18.340 was off and it turns on then this
00:09:21.000 00:09:21.010 primary pump set here is going to see a
00:09:23.610 00:09:23.620 pressure decrease because this has
00:09:25.770 00:09:25.780 opened up and so there's this flow there
00:09:29.190 00:09:29.200 right so if these pumps then stopped
00:09:34.710 00:09:34.720 working and they isolated this then
00:09:37.140 00:09:37.150 these pumps will see a pressure increase
00:09:40.340 00:09:40.350 because there is less room for that
00:09:43.920 00:09:43.930 water it's pushing to go and so the
00:09:46.290 00:09:46.300 friction inside is going to increase and
00:09:48.420 00:09:48.430 the pressure will build up the same as
00:09:51.660 00:09:51.670 if when when this the water in this loop
00:09:56.450 00:09:56.460 increases temperature or decreases in
00:09:58.680 00:09:58.690 temperature then it's going to change in
00:10:00.480 00:10:00.490 density and that's also going to affect
00:10:02.910 00:10:02.920 the temp the pressure as well so this
00:10:07.770 00:10:07.780 expansion vessel and the pressurization
00:10:09.960 00:10:09.970 unit is plugged into that usually into
00:10:13.050 00:10:13.060 somewhere around the logos header it is
00:10:16.170 00:10:16.180 a couple of places it could be but it's
00:10:17.430 00:10:17.440 usually located here and that's just
00:10:20.160 00:10:20.170 looking at the pressure there and it's
00:10:22.470 00:10:22.480 going to react to that so if it gets too
00:10:25.290 00:10:25.300 high then obviously the expansion vessel
00:10:28.290 00:10:28.300 will take some of that and when it gets
00:10:29.520 00:10:29.530 too low and the pressurization unit will
00:10:31.950 00:10:31.960 force that back into the system to
00:10:34.170 00:10:34.180 equalize it and the pressurization unit
00:10:37.560 00:10:37.570 will probably look something like this
00:10:39.330 00:10:39.340 where you've got the expansion tanks and
00:10:41.460 00:10:41.470 the vessels over here and then the main
00:10:43.650 00:10:43.660 pressurization unit just there as well
00:10:46.010 00:10:46.020 now tucked away over here you can see
00:10:48.510 00:10:48.520 we've got the dosing pot and that's
00:10:51.180 00:10:51.190 usually located somewhere plugged across
00:10:54.420 00:10:54.430 the low-loss header you can see an
00:10:56.670 00:10:56.680 example there so we've got the main
00:10:58.950 00:10:58.960 dosing pot and then
00:11:00.610 00:11:00.620 you've got the two connections from the
00:11:02.940 00:11:02.950 header just there and the doting pot
00:11:07.030 00:11:07.040 this just allows chemical inhibitors to
00:11:09.760 00:11:09.770 be poured into the into the system and
00:11:13.060 00:11:13.070 to be pumped around and that just keeps
00:11:14.770 00:11:14.780 it clean and bacteria free but we'll
00:11:18.490 00:11:18.500 we'll look more into that in another
00:11:19.690 00:11:19.700 video
00:11:20.580 00:11:20.590 now the the pipes in this diagram have
00:11:24.250 00:11:24.260 been color coded so you can see the red
00:11:26.740 00:11:26.750 here that's indicating that the it's a
00:11:29.350 00:11:29.360 high temperature so that's obviously
00:11:31.390 00:11:31.400 leaving the boiler so that's leaving at
00:11:33.220 00:11:33.230 around 80 degrees Celsius about 176
00:11:36.700 00:11:36.710 degrees Fahrenheit and the yellow pipe
00:11:39.580 00:11:39.590 here is indicating that it's a lower
00:11:41.650 00:11:41.660 temperature that's the return but it's
00:11:43.900 00:11:43.910 gone around the building and lost its
00:11:45.160 00:11:45.170 heat and it's coming back and that's
00:11:47.470 00:11:47.480 going to return about 70 degrees Celsius
00:11:49.600 00:11:49.610 or 158 degrees Fahrenheit and I'll just
00:11:54.880 00:11:54.890 show you the schematic representation of
00:11:56.770 00:11:56.780 this so down here we've got the
00:11:58.480 00:11:58.490 pressurization unit and the expansion
00:12:01.030 00:12:01.040 vessels then we've got two boilers
00:12:03.160 00:12:03.170 located just here and we've got the
00:12:05.770 00:12:05.780 water coming through these and being
00:12:08.230 00:12:08.240 pulled by the pump set there and that's
00:12:10.720 00:12:10.730 pushing that water into this low loss
00:12:12.850 00:12:12.860 common header and forming the primary
00:12:16.300 00:12:16.310 circuit so that water then feeds around
00:12:18.940 00:12:18.950 in the continuous loop there you've also
00:12:22.360 00:12:22.370 then got these secondary loops so we've
00:12:24.550 00:12:24.560 got a pump set here and that's taken off
00:12:26.530 00:12:26.540 you can see the multiple valve
00:12:28.150 00:12:28.160 configurations there as well and now
00:12:31.630 00:12:31.640 that that's another secondary circuit
00:12:33.790 00:12:33.800 coming off and then both of them are
00:12:36.160 00:12:36.170 returning through this here down into
00:12:39.280 00:12:39.290 the common header so that flow water
00:12:41.830 00:12:41.840 will mix with this cooler return water
00:12:45.250 00:12:45.260 and make its way back round to the
00:12:47.170 00:12:47.180 boilers and over here we've got the
00:12:49.390 00:12:49.400 dosing loop as well okay that's it for
00:12:52.630 00:12:52.640 this video thank you very much for
00:12:54.160 00:12:54.170 watching I hope this has helped hope you
00:12:56.260 00:12:56.270 learn some of the system's if it has
00:12:59.050 00:12:59.060 then please like and subscribe to us and
00:13:00.970 00:13:00.980 share the video with anyone that you
00:13:03.550 00:13:03.560 think might help alright thanks for
00:13:05.590 00:13:05.600 watching
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