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How Coal Thermal Power Stations Work (Part 3)
WEBVTT Kind: captions Language: en
00:00:00.870 --> 00:00:03.380 - [Jon] Hi, Jon here, in this video 00:00:03.380 --> 00:00:04.213 we're gonna be looking at 00:00:04.213 --> 00:00:08.180 a coal-fired power station's water systems. 00:00:08.180 --> 00:00:09.497 Specifically, we're gonna be looking at 00:00:09.497 --> 00:00:13.210 the condensate system, the makeup system 00:00:13.210 --> 00:00:16.120 and the boiler feedwater system. 00:00:16.120 --> 00:00:18.900 This video continues on from some of the other videos 00:00:18.900 --> 00:00:21.890 we created in the coal-fired power plant series, 00:00:21.890 --> 00:00:23.100 so be sure to check those out 00:00:23.100 --> 00:00:24.650 if you haven't done so already. 00:00:26.080 --> 00:00:27.720 So here is our drawing, 00:00:27.720 --> 00:00:29.400 showing each of the main systems 00:00:29.400 --> 00:00:31.760 of a coal-fired power station. 00:00:31.760 --> 00:00:33.400 The systems that we're interested in 00:00:33.400 --> 00:00:35.100 are the condensate system, 00:00:35.100 --> 00:00:38.650 the makeup water system and the boiler feedwater system. 00:00:38.650 --> 00:00:42.210 These systems are shown on the diagram in blue 00:00:42.210 --> 00:00:45.760 although the raw water system is also shown in blue. 00:00:45.760 --> 00:00:48.620 The condensate system on our diagram 00:00:48.620 --> 00:00:53.620 consists of a condenser, a condensate pump, a heater 00:00:54.890 --> 00:00:57.881 and at the point the condensate enters, the deaerator, 00:00:57.881 --> 00:01:01.150 the condensate becomes feedwater. 00:01:01.150 --> 00:01:02.520 The makeup water system, 00:01:02.520 --> 00:01:06.990 usually taken from a lake or river or city water grid, 00:01:06.990 --> 00:01:10.133 is shown here and it flows to the deaerator. 00:01:11.630 --> 00:01:14.560 The boiler feedwater system begins directly 00:01:14.560 --> 00:01:16.000 after the deaerator 00:01:16.000 --> 00:01:18.663 and it continues all the way to our boiler. 00:01:19.790 --> 00:01:21.520 In our coal-fired power station, 00:01:21.520 --> 00:01:24.703 this particular boiler is a water tube boiler. 00:01:25.800 --> 00:01:29.250 Let's start by having a look at the makeup water system. 00:01:29.250 --> 00:01:33.860 Makeup water is sourced externally from the power plant. 00:01:33.860 --> 00:01:36.920 It is water that you add to the condensate, 00:01:36.920 --> 00:01:38.860 or boiler feedwater system, 00:01:38.860 --> 00:01:42.000 in order to make up for any water losses 00:01:42.000 --> 00:01:43.853 that may have occurred in the system. 00:01:44.710 --> 00:01:47.850 We can't just add makeup water to the system 00:01:47.850 --> 00:01:50.200 because the water needs to be treated first. 00:01:50.200 --> 00:01:53.740 It contains too much Oxygen, too much CO2, 00:01:53.740 --> 00:01:56.070 we need to correct the pH level 00:01:56.070 --> 00:01:58.180 and we also need to filter the water 00:01:58.180 --> 00:02:01.410 to reduce the number of total suspended solids 00:02:01.410 --> 00:02:05.540 and pass the water through a demineralizer plant. 00:02:05.540 --> 00:02:07.170 So there's a lot of stuff that needs to occur 00:02:07.170 --> 00:02:10.503 before we can add water to power plant system. 00:02:12.090 --> 00:02:15.670 Makeup water is often added to a deaerator 00:02:15.670 --> 00:02:19.280 where it can be treated both mechanically and chemically 00:02:19.280 --> 00:02:20.660 although it may also be added to 00:02:20.660 --> 00:02:22.723 the steam turbine condenser. 00:02:23.600 --> 00:02:25.820 Let's now take a look at the condensate system 00:02:25.820 --> 00:02:28.300 because as condensate flows through the system 00:02:28.300 --> 00:02:30.607 it is then gonna become boiler feedwater. 00:02:31.780 --> 00:02:35.620 Condensate may be gathered at any part of the system 00:02:35.620 --> 00:02:40.360 and fed back to the deaerator or perhaps even the condenser. 00:02:40.360 --> 00:02:45.360 Condensate is water, specifically it is condensed steam. 00:02:46.880 --> 00:02:49.550 The steam that we created by a water tube boiler 00:02:49.550 --> 00:02:53.090 has given up a bit of its heat and it has condensed. 00:02:53.090 --> 00:02:54.720 Throughout the entire system, 00:02:54.720 --> 00:02:58.670 not all of the steam will give up its heat at the same time. 00:02:58.670 --> 00:03:01.600 And because of this, we'll need to have steam traps 00:03:01.600 --> 00:03:03.790 and drains throughout the entire system 00:03:03.790 --> 00:03:07.510 so that we can direct that condensate back to a storage area 00:03:07.510 --> 00:03:09.953 or a deaerator or the condenser. 00:03:11.330 --> 00:03:12.950 The majority of the steam, 00:03:12.950 --> 00:03:17.170 is gonna be condensed in 00:03:17.170 --> 00:03:19.300 The steam turbine condenser is installed 00:03:19.300 --> 00:03:23.180 directly underneath the low pressure steam turbine. 00:03:23.180 --> 00:03:25.420 By the time the steam reaches the condenser, 00:03:25.420 --> 00:03:28.930 it has given up the majority of its heat 00:03:28.930 --> 00:03:32.980 and we've used that heat to rotate the steam turbine. 00:03:32.980 --> 00:03:35.770 Now in order to return the steam back to the boiler 00:03:35.770 --> 00:03:37.730 in an efficient manner, 00:03:37.730 --> 00:03:40.580 we're gonna cool the steam in the condenser 00:03:40.580 --> 00:03:43.270 and cause it to condense. 00:03:43.270 --> 00:03:45.723 When it condenses, we have condensate. 00:03:48.290 --> 00:03:51.160 On our example of a power station here, 00:03:51.160 --> 00:03:53.470 if we go round the back of the power station 00:03:53.470 --> 00:03:56.290 we can actually have a look at the condenser 00:03:56.290 --> 00:03:59.263 which is installed underneath the steam turbine. 00:04:00.220 --> 00:04:01.490 We have our high pressure 00:04:01.490 --> 00:04:03.490 and intermediate pressure turbines here, 00:04:04.690 --> 00:04:06.590 and we have our lower pressure turbine 00:04:07.880 --> 00:04:09.333 within this casing here. 00:04:10.430 --> 00:04:13.070 Steam from the low pressure turbine 00:04:13.070 --> 00:04:17.100 is exhausted to the space underneath the turbine 00:04:17.100 --> 00:04:18.890 which is a condenser. 00:04:18.890 --> 00:04:20.630 After we've condensed the steam, 00:04:20.630 --> 00:04:23.700 it will gather in the lower part of the condenser 00:04:23.700 --> 00:04:26.809 in an area that we refer to as the hotwell, 00:04:26.809 --> 00:04:28.459 that is this section around here. 00:04:29.580 --> 00:04:32.840 Once that has occurred, we'll then pump the condensate 00:04:32.840 --> 00:04:35.333 using a centrifugal pump. 00:04:36.460 --> 00:04:40.433 We can actually see that the condensate is being drained out 00:04:40.433 --> 00:04:41.740 through this pipe here 00:04:42.650 --> 00:04:45.843 and is going back into our power station. 00:04:46.870 --> 00:04:49.230 These other large connections that come along here, 00:04:49.230 --> 00:04:51.383 these are actually our cooling water lines, 00:04:52.400 --> 00:04:54.550 you can see them on this side. 00:04:54.550 --> 00:04:56.080 And if we zoom out, 00:04:56.080 --> 00:04:58.700 we can see that they connect to a cooling tower 00:04:59.750 --> 00:05:02.320 and the water is coming along here, 00:05:02.320 --> 00:05:05.090 passing through the condenser along here 00:05:05.090 --> 00:05:07.330 and going back to our cooling tower. 00:05:08.307 --> 00:05:10.318 In this way, we can use the cooling water 00:05:10.318 --> 00:05:13.634 from the cooling tower to cool down the steam 00:05:13.634 --> 00:05:14.963 00:05:17.010 --> 00:05:18.620 So we've left the condenser, 00:05:18.620 --> 00:05:22.450 we've sucked the condensate out of the hotwell area 00:05:22.450 --> 00:05:24.923 and it's gonna pass through a centrifugal pump. 00:05:28.000 --> 00:05:31.390 So now we're looking at a centrifugal pump. 00:05:31.390 --> 00:05:34.280 Specifically, this is a single stage 00:05:34.280 --> 00:05:37.000 overhung centrifugal pump. 00:05:37.000 --> 00:05:38.720 I'll pause the animation for a moment 00:05:38.720 --> 00:05:41.470 and I'll show you exactly how it works. 00:05:41.470 --> 00:05:42.680 The condensate from the hotwell 00:05:42.680 --> 00:05:45.830 is gonna be sucked in through this area here, 00:05:45.830 --> 00:05:48.750 it's gonna go towards the eye of the impeller, 00:05:48.750 --> 00:05:50.093 which is the center point, 00:05:51.010 --> 00:05:53.820 and it's gonna fill up this whole section 00:05:53.820 --> 00:05:55.140 and then it's gonna flow 00:05:55.140 --> 00:05:58.893 through the impeller outwards radially. 00:06:00.060 --> 00:06:02.550 If we push the play button on the animation, 00:06:02.550 --> 00:06:05.430 you'll see that the impeller is rotating this way, 00:06:05.430 --> 00:06:09.030 we're gonna throw the condensate radially outwards 00:06:09.030 --> 00:06:10.620 from the shaft 00:06:10.620 --> 00:06:12.993 and it's gonna enter the volute casing. 00:06:14.120 --> 00:06:17.360 The volute casing surrounds the impeller 00:06:17.360 --> 00:06:19.310 and it looks a little bit like a snail. 00:06:20.370 --> 00:06:22.840 The liquid comes around and as it comes around 00:06:22.840 --> 00:06:26.093 it's gonna be discharged at the top of the centrifugal pump 00:06:26.093 --> 00:06:27.690 through this section here 00:06:27.690 --> 00:06:31.260 and we're gonna send the condensate through a heater 00:06:31.260 --> 00:06:32.940 or a series of heaters 00:06:32.940 --> 00:06:34.923 before it reaches a deaerator. 00:06:36.800 --> 00:06:40.140 Depending upon the set up at your coal-fired power station, 00:06:40.140 --> 00:06:43.140 you may utilize anywhere between three to nine 00:06:43.140 --> 00:06:47.890 or even more condensate and boiler feedwater heaters. 00:06:47.890 --> 00:06:49.960 These heaters are simply shell 00:06:49.960 --> 00:06:52.200 and tube type heat exchangers 00:06:52.200 --> 00:06:54.690 and we're gonna use them to heat up the condensate 00:06:54.690 --> 00:06:56.560 or boiler feedwater 00:06:56.560 --> 00:06:59.140 in order to increase the process efficiency 00:06:59.140 --> 00:07:02.083 and not shock our water tube boiler. 00:07:03.050 --> 00:07:04.633 If we take a cross section. 00:07:06.270 --> 00:07:10.610 You can see that we have a fluid coming in on the left side, 00:07:10.610 --> 00:07:12.740 it's flowing along through the tubes, 00:07:12.740 --> 00:07:14.860 comes out here, comes back around, 00:07:14.860 --> 00:07:17.620 and flows back the other way. 00:07:17.620 --> 00:07:20.260 We have another fluid which comes in through here 00:07:20.260 --> 00:07:23.050 and is directed around some baffles 00:07:23.050 --> 00:07:25.923 and drops down out of this nozzle here. 00:07:27.230 --> 00:07:28.940 So just have a look from another angle 00:07:28.940 --> 00:07:31.000 for those that haven't seen it before. 00:07:31.000 --> 00:07:33.370 We would have, for example, 00:07:33.370 --> 00:07:35.830 condensate entering through this lower pipe 00:07:36.840 --> 00:07:41.780 flowing into our tubes, flows along the tubes, 00:07:41.780 --> 00:07:44.730 to the opposite end of the heat exchanger, 00:07:44.730 --> 00:07:49.050 does a U-turn, flows back the other way, 00:07:49.050 --> 00:07:52.340 so we're gonna go all the way over to the left here 00:07:52.340 --> 00:07:54.810 and then the condensate or feedwater, 00:07:54.810 --> 00:07:58.000 depending on where in the system this heater is installed, 00:07:58.000 --> 00:08:00.663 will flow out of the heater. 00:08:02.000 --> 00:08:07.000 Meanwhile, the steam will be flowing in to the heater, 00:08:07.490 --> 00:08:11.060 through these baffles here, 00:08:11.060 --> 00:08:12.230 that surround the tubes 00:08:12.230 --> 00:08:16.013 and drop out of this nozzle or pipe over here. 00:08:17.250 --> 00:08:18.790 If I take away the exterior, 00:08:18.790 --> 00:08:21.490 we can have a better look at the baffles. 00:08:21.490 --> 00:08:23.580 We'll come around the other side 00:08:23.580 --> 00:08:25.190 and you can see the baffles, 00:08:25.190 --> 00:08:27.120 they surround the tubes 00:08:27.120 --> 00:08:29.323 and you can take the tubes away as well. 00:08:30.640 --> 00:08:33.530 And these baffles are gonna direct the steam 00:08:33.530 --> 00:08:36.603 as it flows across the tubes. 00:08:38.170 --> 00:08:41.610 The steam itself is gonna be taken from 00:08:41.610 --> 00:08:44.040 high pressure, intermediate pressure 00:08:44.040 --> 00:08:46.763 or low pressure steam turbines. 00:08:48.180 --> 00:08:49.650 You'll often see these heaters 00:08:49.650 --> 00:08:53.590 fitted in a cascade style system 00:08:53.590 --> 00:08:55.400 and as the steam condenses, 00:08:55.400 --> 00:08:59.350 as it gives up its heat to the condensate or feedwater, 00:08:59.350 --> 00:09:00.430 some of it will collect 00:09:00.430 --> 00:09:03.210 in a lower part of the heat exchanger 00:09:03.210 --> 00:09:06.680 and we're gonna drain that condensate off 00:09:06.680 --> 00:09:09.700 to the next heater which is at a lower pressure 00:09:09.700 --> 00:09:12.670 and we'll use the steam again to heat up 00:09:12.670 --> 00:09:14.603 the condensate or the feedwater. 00:09:15.710 --> 00:09:18.940 In this way, we can make sure we're extracting enough heat 00:09:18.940 --> 00:09:20.530 from the steam as possible 00:09:20.530 --> 00:09:22.930 before it enters the condensate system 00:09:22.930 --> 00:09:24.850 and it's treated and heated 00:09:24.850 --> 00:09:26.813 and turned into boiler feedwater again. 00:09:27.920 --> 00:09:30.110 Another item that's installed on these heaters, 00:09:30.110 --> 00:09:33.280 is a vent and that allows us to vent off 00:09:33.280 --> 00:09:35.950 non-condensable gases. 00:09:35.950 --> 00:09:38.563 Particularly CO2 and Oxygen. 00:09:39.580 --> 00:09:41.430 So we've gone through our first heater, 00:09:41.430 --> 00:09:44.200 directly after the centrifugal pump, but just remember, 00:09:44.200 --> 00:09:47.200 there may be more than one set of heaters, 00:09:47.200 --> 00:09:50.730 on very large plants you may see three different stages 00:09:50.730 --> 00:09:53.360 of heaters, lower pressure, intermediate pressure 00:09:53.360 --> 00:09:55.450 and high pressure. 00:09:55.450 --> 00:09:58.220 The condensate has been heated up by steam 00:09:58.220 --> 00:10:02.613 in our heater and it's then gonna be passed to a deaerator. 00:10:04.730 --> 00:10:06.693 So here is a deaerator. 00:10:07.770 --> 00:10:10.190 There are several different designs that you might have, 00:10:10.190 --> 00:10:11.920 notice that the deaerator itself 00:10:11.920 --> 00:10:14.390 is sitting on a raised platform. 00:10:14.390 --> 00:10:15.750 You'll often find deaerator 00:10:15.750 --> 00:10:18.340 quite high up in power stations. 00:10:18.340 --> 00:10:19.300 And the reason for this, 00:10:19.300 --> 00:10:22.890 is it gives the pumps which draw from the deaerator, 00:10:22.890 --> 00:10:25.350 a positive head of pressure. 00:10:25.350 --> 00:10:27.240 The pumps are often centrifugal 00:10:27.240 --> 00:10:29.950 so they need liquid in order to be able to pump. 00:10:29.950 --> 00:10:31.750 They will not pump air. 00:10:31.750 --> 00:10:32.583 And for this reason, 00:10:32.583 --> 00:10:35.520 it just makes sense to sit the deaerator 00:10:35.520 --> 00:10:37.943 as high up in the power plant as possible. 00:10:39.070 --> 00:10:43.533 Our condensate is going to enter through this inlet here. 00:10:44.730 --> 00:10:48.010 It's gonna be sprayed out of a spray nozzle 00:10:48.010 --> 00:10:50.940 which is represented by this section here. 00:10:50.940 --> 00:10:54.170 And we're gonna spray it into this spray area 00:10:54.170 --> 00:10:55.650 and it's gonna drop down 00:10:56.730 --> 00:10:59.930 and then it's gonna gather in the lower part of the tank 00:10:59.930 --> 00:11:01.680 at about this level, 00:11:01.680 --> 00:11:02.513 and at that point, 00:11:02.513 --> 00:11:06.627 our condensate is now classified as feedwater. 00:11:07.970 --> 00:11:12.250 The tank itself is a boiler feedwater tank 00:11:12.250 --> 00:11:15.310 although people will often call it a deaerator tank. 00:11:15.310 --> 00:11:18.280 We deaerate to reduce the number of dissolved gases 00:11:18.280 --> 00:11:21.253 in the boiler feedwater and condensate. 00:11:23.040 --> 00:11:26.810 Can see that steam enters the deaerator 00:11:27.927 --> 00:11:29.293 through this pipe here, 00:11:30.300 --> 00:11:31.650 it comes down the pipe 00:11:31.650 --> 00:11:34.780 and it's then discharged through a sparge pipe 00:11:34.780 --> 00:11:36.353 or sparger pipe. 00:11:37.880 --> 00:11:40.640 Steam comes out here, you can see our yellow arrows, 00:11:40.640 --> 00:11:44.020 it will bubble up through our boiler feedwater, 00:11:44.020 --> 00:11:46.590 it will enter the top of the deaerator 00:11:46.590 --> 00:11:48.930 and some of the steam will also rise up 00:11:48.930 --> 00:11:50.960 through this section here, 00:11:50.960 --> 00:11:53.153 looks a little bit like a demister, 00:11:54.070 --> 00:11:55.270 and as it rises up, 00:11:55.270 --> 00:11:57.960 we've got a very large contact surface area 00:11:57.960 --> 00:12:00.870 between our condensate which is being sprayed in 00:12:00.870 --> 00:12:02.440 and our steam 00:12:02.440 --> 00:12:04.600 and as we heat up that condensate 00:12:04.600 --> 00:12:08.520 it's gonna release a lot of the non-condensable gases, 00:12:08.520 --> 00:12:11.010 and we're gonna vent those non-condensable gases 00:12:11.010 --> 00:12:12.263 and a little bit of steam, 00:12:12.263 --> 00:12:15.853 through this pipe here which is a vent. 00:12:16.750 --> 00:12:19.110 By removing the non-condensable gases, 00:12:19.110 --> 00:12:24.110 specifically CO2, carbon dioxide and O2, Oxygen, 00:12:24.400 --> 00:12:28.070 we're gonna reduce the risk of corrosion. 00:12:28.070 --> 00:12:31.070 CO2 makes the water more acidic, 00:12:31.070 --> 00:12:34.933 and Oxygen can lead to Oxygen pitting and general corrosion. 00:12:36.040 --> 00:12:39.080 We may also add chemicals such as Hydrazine 00:12:39.080 --> 00:12:40.420 to the deaerator, 00:12:40.420 --> 00:12:43.460 which is gonna further reduce the amount of Oxygen 00:12:43.460 --> 00:12:46.080 dissolved in the boiler feedwater. 00:12:46.080 --> 00:12:49.680 As I say, this is now our boiler feedwater tank 00:12:50.550 --> 00:12:53.210 and we're gonna draw out boiler feedwater 00:12:53.210 --> 00:12:57.320 through this pipe in the bottom of the tank. 00:12:57.320 --> 00:12:58.883 That's represented over here. 00:13:00.910 --> 00:13:03.370 Once we draw out the boiler feedwater, 00:13:03.370 --> 00:13:08.240 we can send it to a booster pump or series of booster pumps, 00:13:08.240 --> 00:13:10.770 maybe we'll also pass it through another heater, 00:13:10.770 --> 00:13:12.280 a high pressure heater 00:13:12.280 --> 00:13:16.090 and it will go then to our boiler feedwater pumps 00:13:16.090 --> 00:13:19.493 which are multi-stage centrifugal pumps. 00:13:21.380 --> 00:13:24.993 So here is our multi-stage centrifugal pump. 00:13:26.440 --> 00:13:29.180 I'll explain to you exactly how this works. 00:13:29.180 --> 00:13:32.600 These are quite large items normally and the reason is, 00:13:32.600 --> 00:13:35.930 they actually have to deal with quite high pressures. 00:13:35.930 --> 00:13:38.180 The reason we have to increase the pressure 00:13:38.180 --> 00:13:42.140 after the deaerator is because the water tube boiler itself 00:13:42.140 --> 00:13:45.290 operates with pressures exceeding 200 bar 00:13:45.290 --> 00:13:48.620 which is about 2,900 Psi. 00:13:48.620 --> 00:13:51.030 So we're working with high pressures 00:13:51.030 --> 00:13:52.560 and when you work with high pressures 00:13:52.560 --> 00:13:55.740 you need to have strong pressure boundaries 00:13:55.740 --> 00:13:58.070 and that's why our boiler feedwater pump 00:13:58.070 --> 00:14:00.500 is quite heavy, quite bulky, 00:14:00.500 --> 00:14:03.500 it's because it needs to withstand these high pressures 00:14:03.500 --> 00:14:05.103 that it's gonna create. 00:14:06.010 --> 00:14:07.880 So we fed our boiler feedwater 00:14:08.720 --> 00:14:12.453 in through this nozzle or pipe over here, 00:14:13.850 --> 00:14:16.130 it's gonna flow downwards 00:14:16.130 --> 00:14:18.900 into the center of our impeller. 00:14:18.900 --> 00:14:20.700 You can actually see that over here. 00:14:22.320 --> 00:14:26.930 Once the feedwater flows in to the center of the impeller, 00:14:26.930 --> 00:14:28.720 we're gonna throw it out radially, 00:14:28.720 --> 00:14:31.320 much like we did with the single stage centrifugal pump 00:14:31.320 --> 00:14:34.950 and we're gonna throw it into a diffuser. 00:14:34.950 --> 00:14:37.020 A diffuser allows us to convert even more 00:14:37.020 --> 00:14:39.740 of the kinetic energy that we generated 00:14:39.740 --> 00:14:44.070 by throwing the liquid out radially, into pressure. 00:14:44.070 --> 00:14:45.270 Once we've done that, 00:14:45.270 --> 00:14:47.220 we're gonna repeat that process 00:14:47.220 --> 00:14:50.930 by feeding the discharge water from the first stage 00:14:50.930 --> 00:14:54.580 into the eye of the second stage impeller. 00:14:54.580 --> 00:14:57.120 We'll then throw the liquid out, 00:14:57.120 --> 00:15:00.610 or in our case the boiler feedwater out, radially, 00:15:00.610 --> 00:15:01.680 the impeller will convert 00:15:01.680 --> 00:15:03.390 some of that kinetic energy to pressure. 00:15:03.390 --> 00:15:05.890 The diffuser ring which is stationery, 00:15:05.890 --> 00:15:08.100 this stainless steel item here, 00:15:08.100 --> 00:15:09.850 is gonna convert even more 00:15:09.850 --> 00:15:12.790 of that kinetic energy into pressure 00:15:12.790 --> 00:15:14.830 and we'll repeat the process by feeding it 00:15:14.830 --> 00:15:18.280 into the next stage impeller, that third stage, 00:15:18.280 --> 00:15:22.010 our fourth stage and our fifth stage 00:15:22.010 --> 00:15:25.140 which, in our case, is the final stage. 00:15:25.140 --> 00:15:28.800 We've increased the pressure at every stage, 00:15:28.800 --> 00:15:29.810 once we get to the end 00:15:29.810 --> 00:15:31.770 we have quite a high pressure, 00:15:31.770 --> 00:15:33.870 remember the boiler might be operating 00:15:33.870 --> 00:15:35.780 with feedwater pressures in excess 00:15:35.780 --> 00:15:38.763 of 200 bar or 2,900 Psi. 00:15:39.660 --> 00:15:42.240 And we discharge that boiler feedwater 00:15:42.240 --> 00:15:44.430 up through this pipe 00:15:44.430 --> 00:15:46.880 and then we can feed the boiler feedwater 00:15:46.880 --> 00:15:49.443 then to our water tube boiler. 00:15:50.290 --> 00:15:53.660 So we've taken our condensate from the condenser, 00:15:53.660 --> 00:15:56.950 we've drawn it out using a centrifugal pump, 00:15:56.950 --> 00:15:58.420 we've then pumped it to the heater 00:15:58.420 --> 00:16:00.200 to increase its temperature, 00:16:00.200 --> 00:16:01.940 we've then sent it to a deaerator 00:16:01.940 --> 00:16:04.230 to increase its temperature still further, 00:16:04.230 --> 00:16:07.870 whilst also stripping out some non-condensable gases, 00:16:07.870 --> 00:16:11.220 and then we've then sent it to a boiler feedwater pump 00:16:11.220 --> 00:16:13.573 and pumped it to our water tube boiler. 00:16:14.420 --> 00:16:15.580 Remember that typically, 00:16:15.580 --> 00:16:18.280 you'll have more than one stage of heaters 00:16:18.280 --> 00:16:22.200 because you want to continuously increase the temperature 00:16:22.200 --> 00:16:24.300 of the condensate and the boiler feedwater 00:16:25.210 --> 00:16:29.140 before it gets to your water tube boiler. 00:16:29.140 --> 00:16:31.080 The reason you can continually increase 00:16:31.080 --> 00:16:33.220 the temperature of the boiler feedwater 00:16:33.220 --> 00:16:36.210 is because you're increasing the pressure, 00:16:36.210 --> 00:16:38.660 remember that if you increase the pressure, 00:16:38.660 --> 00:16:42.200 then you increase the boiling point of a liquid. 00:16:42.200 --> 00:16:43.550 If you decrease the pressure, 00:16:43.550 --> 00:16:46.533 then you decrease the boiling point of the liquid. 00:16:47.430 --> 00:16:48.560 So knowing this, 00:16:48.560 --> 00:16:50.740 then we know we're gonna be able to maintain 00:16:50.740 --> 00:16:53.590 a liquid state or a liquid phase, 00:16:53.590 --> 00:16:57.630 and we're not gonna get that liquid flashing off to steam 00:16:57.630 --> 00:17:01.100 until we add a considerable amount of heat. 00:17:01.100 --> 00:17:01.960 And that's quite lucky 00:17:01.960 --> 00:17:03.430 'cause that's exactly what we're gonna do 00:17:03.430 --> 00:17:05.673 when we get to our water tube boiler. 00:17:07.530 --> 00:17:10.810 Here is our water tube boiler. 00:17:10.810 --> 00:17:12.883 Let's take a cross section of the boiler. 00:17:14.300 --> 00:17:17.187 If we spin it around, you can see the internals. 00:17:18.540 --> 00:17:21.070 The boiler feedwater is first gonna be fed 00:17:21.070 --> 00:17:24.433 into this section of the boiler. 00:17:25.890 --> 00:17:28.840 The reason we feed into this section first 00:17:28.840 --> 00:17:31.150 is because this is the coolest area 00:17:31.150 --> 00:17:32.663 of the boiler that we have. 00:17:33.560 --> 00:17:35.227 Combustion takes place in this area 00:17:35.227 --> 00:17:37.833 of the boiler here, the furnace. 00:17:38.900 --> 00:17:40.940 The exhaust gases from combustion 00:17:40.940 --> 00:17:42.410 which are very hot, 00:17:42.410 --> 00:17:45.080 are gonna pass along this way, over here, 00:17:45.080 --> 00:17:47.430 and down the opposite side 00:17:47.430 --> 00:17:49.170 and they're gonna come all the way down here 00:17:49.170 --> 00:17:52.210 and then we're gonna exhaust those hot exhaust gases, 00:17:52.210 --> 00:17:54.090 who are now relatively cool, 00:17:54.090 --> 00:17:56.220 to our exhaust gas cleaning system. 00:17:56.220 --> 00:17:58.270 Which we're gonna cover in a later video. 00:17:59.600 --> 00:18:03.193 So our boiler feedwater has entered through here, 00:18:04.230 --> 00:18:06.130 it's passed through the economizer, 00:18:06.130 --> 00:18:07.790 can see it flowing through here, 00:18:07.790 --> 00:18:11.243 this entire bank of tubes is known as the economizer, 00:18:12.200 --> 00:18:14.303 and then it's gonna be sent up, 00:18:15.680 --> 00:18:18.190 all the way to our steam drum 00:18:18.190 --> 00:18:20.910 by going along here and across, 00:18:20.910 --> 00:18:22.193 and to our steam drum. 00:18:23.790 --> 00:18:25.410 I'm gonna stop the video at this point 00:18:25.410 --> 00:18:27.230 because round about now, 00:18:27.230 --> 00:18:30.230 we're generating some steam. 00:18:30.230 --> 00:18:33.370 Not much, but that's what the rest of the boiler is for. 00:18:33.370 --> 00:18:34.490 In our next video, 00:18:34.490 --> 00:18:35.710 we're gonna have a look at 00:18:35.710 --> 00:18:38.780 a coal-fired power plant's steam system. 00:18:38.780 --> 00:18:42.360 But specifically, I'm gonna spend an entire video 00:18:42.360 --> 00:18:46.303 showing you how a water tube boiler works. 00:18:47.380 --> 00:18:49.700 Hope to see you on the next video! 00:18:49.700 --> 00:18:52.960 If you want to learn even more about steam systems, 00:18:52.960 --> 00:18:55.500 water tube boilers, fire tube boilers, 00:18:55.500 --> 00:18:57.270 or engineering in general, 00:18:57.270 --> 00:19:00.200 then check out some of our online video courses. 00:19:00.200 --> 00:19:03.950 We've got over 30 hours of video content. 00:19:03.950 --> 00:19:07.010 And over 25 different courses. 00:19:07.010 --> 00:19:10.170 So if you really want to expand your engineering knowledge, 00:19:10.170 --> 00:19:13.160 then please do check out some of our full courses. 00:19:13.160 --> 00:19:14.240 If you like this video, 00:19:14.240 --> 00:19:17.020 please feel free to like it or share it. 00:19:17.020 --> 00:19:19.620 It really helps us to produce more and more content 00:19:19.620 --> 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