How Gasification Turns Waste Into Energy

WEBVTT
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Language: en

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Our society produces a lot of waste.
00:00:04.220 --> 00:00:06.170
Over 2 billion tons
per year, in fact.
00:00:06.810 --> 00:00:10.820
A number that's expected to grow
by 70 percent by 2050.
00:00:10.820 --> 00:00:15.130
That's a line of garbage trucks stretching
from San Francisco to New York
00:00:15.130 --> 00:00:17.300
City every single day.
00:00:17.650 --> 00:00:21.640
Organic materials in
landfills decompose.
00:00:21.640 --> 00:00:24.280
They produce methane, a
very potent greenhouse gas.
00:00:24.600 --> 00:00:26.690
Solid waste, plastics,
paper, cardboard.
00:00:26.940 --> 00:00:29.320
There's a lot of energy within
those - carbon and hydrogen.
00:00:29.670 --> 00:00:32.260
Why don't you do
something useful with it?
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Converting waste into energy is
not a new idea.
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Usually, though, this has meant incineration
- that is, burning our trash
00:00:40.290 --> 00:00:41.440
to recover some energy.
00:00:42.340 --> 00:00:43.810
But that has major drawbacks.
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Incineration creates toxic ash and
hazardous chemicals called dioxins.
00:00:48.440 --> 00:00:51.560
And heat and electricity are pretty
much the only usable outputs.
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A better solution may lie in
gasification, an old technology which has
00:00:56.460 --> 00:00:59.320
only recently been repurposed as a
way to deal with our waste.
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Gasification companies don't
burn trash.
00:01:03.070 --> 00:01:06.450
Instead, they turn it into a gas, in
a process that they say is both
00:01:06.560 --> 00:01:08.030
economical and eco-friendly.
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The focus is on producing a good
quality syngas that can be converted into
00:01:13.050 --> 00:01:16.880
higher value energy products on the
back end, be it electricity, hydrogen,
00:01:16.880 --> 00:01:19.480
diesel fuel, possibly even
chemicals, fertilizer, etc.,
00:01:19.480 --> 00:01:23.840
in the future. It's an exciting
idea, and some major players, including
00:01:23.840 --> 00:01:26.900
the Bill Gates-led fund Breakthrough
Energy Ventures, have thrown their
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weight behind it. While in the
past, gasification companies have struggled
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to scale up and meet their
energy production targets, now companies like
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Sierra Energy, Enerkem and Plasco say
they're ready to commercialize and
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expand. I think we have over
9,000 interested parties from around the
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world who've contacted us already.
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The question is how quickly
can we get one?
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The answer is soon.
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The world's first municipal waste incinerator
was built in 1874 in
00:02:02.100 --> 00:02:06.230
Nottingham, England, and like incinerators
of today, it converted trash
00:02:06.280 --> 00:02:08.640
into ash, gas and
heat via combustion.
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Initially, the purpose was just
to shrink our waste.
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Eventually though, Great Britain and
Germany did start recovering energy
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from the process. But the idea didn't
really catch on i n the U.S.
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Domestic electricity prices were already
low, and as emission standards
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tightened, incineration got even more
expensive as compared to
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landfilling. It wasn't until the oil
embargo and resulting energy crisis
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in the 1970s that the U.S.
00:02:33.460 --> 00:02:35.460
really took an interest
in waste-to-energy tech.
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Over 100 waste-to-energy incineration plants
were built, but when fuel
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prices dropped, interest waned.
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You see a lot of interest in
this waste conversion or biomass conversion
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when the fuel price
is really expensive.
00:02:50.430 --> 00:02:54.580
And then when the fuel
price drops, nobody really cares.
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Today, there are about 70
waste-to-energy plants in the U.S.,
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and the number is declining.
00:03:00.660 --> 00:03:04.570
But globally, many European countries
still rely heavily on incineration.
00:03:05.060 --> 00:03:08.040
And Japan and China have been
building waste-to-energy incinerators at a
00:03:08.040 --> 00:03:12.950
rapid clip. But many environmentalists say
we need a better solution.
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Incinerators still emit harmful pollutants,
especially in countries with
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lax environmental regulations.
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So burning waste to get rid of it
may appear to be cheap, but the
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long-term health consequences for
the community is terrible.
00:03:28.240 --> 00:03:31.600
So companies like Hart's Sierra
Energy are looking towards gasification,
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an old technology that proponents hope to
repurpose as a cleaner and more
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economical waste-to-energy solution.
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In the gasification process,
materials aren't combusted.
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No toxic ash or dioxins are produced.
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Instead, a highly controlled amount of
oxygen or steam reacts with the
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waste, turning it into a gaseous
mixture of carbon monoxide, hydrogen and
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other elements. This synthetic gas
has applications beyond electricity
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generation. It can be converted into
high value products like diesel fuel,
00:04:01.080 --> 00:04:02.430
hydrogen fuel or ethanol.
00:04:03.270 --> 00:04:06.860
So even if electricity prices stay low,
there'll be a market for these
00:04:06.860 --> 00:04:12.500
outputs. We seen much more
value in chemicals and biofuels.
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Methanol is an important building
block in the chemical industry.
00:04:17.030 --> 00:04:19.670
Ethanol is, of course as you
know, can be blended and fuels.
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In this way, w aste-to-energy gasification
plants have both upstream and
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downstream revenue potential.
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On one side, you're being paid to
take garbage that normally would be
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dumped into a landfill.
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So that's one source of revenue.
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You then take that waste and
you turn it into recycled products.
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Those products have very high value.
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And so from a business model
perspective, you're getting paid on both
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ends. But a main challenge facing
companies like Sierra Energy, Enerkem
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and Plasco is dealing with the
unpredictability of using municipal solid
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waste as the fuel. Globally, there
are hundreds of gasification plants
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that generate electricity from fossil
fuels like coal, but waste-to-energy
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gasification is a
whole different game.
00:05:05.050 --> 00:05:12.490
Tailoring your gasification when your fuel
changes over time is the Holy
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Grail. And if they can consistently
gasify and produce their natural gas
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from these waste materials, even if
the content changes, that's an
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exciting option. Here are some of
the main players taking that plunge.
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Davis, California based Sierra Energy
was founded in 2004.
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Back then, CEO Mike Hart, who is
also the CEO of Sierra Railroad Company,
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was seeking to improve the fuel
efficiency of his locomotive fleet.
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We were trying to figure out a
way to make our own fuel.
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We wanted to do
something better than diesel.
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He was judging a
business competition at U.C.
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Davis when he heard about how
blast furnaces, one of mankind's oldest
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technologies, could be used to convert
any mixture of materials into a
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usable synthetic gas.
00:06:01.620 --> 00:06:04.800
Hart bought the patents to this
technology and Sierra Energy was born.
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Over time, its mission expanded
far beyond its initial reach.
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People are realizing that climate change
is a very real problem.
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When you throw away one ton of
garbage, every ton is about 6.2
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tons of CO2 equivalent goes into the
atmosphere in the form of methane.
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Methane is 86 times more potent a climate
change gas than CO2 over a 20
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year period. Our technology provides one
way of trying to address that
00:06:36.810 --> 00:06:41.740
problem. Last July, Sierra Energy closed
its $33 million dollar Series A
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funding round, led by Breakthrough Energy
Ventures, the Bill Gates led
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investor fund that also includes Marc
Benioff, Jeff Bezos and Richard
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Branson. Now, the company has partnered
with the Department of Defense to
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develop its first small-scale commercial
facility at Fort Hunter Liggett
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in Monterey County, California.
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This demo facility can handle 20 tons of
waste per day, and if all goes
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according to plan, it will begin
processing trash in early 2020.
00:07:08.920 --> 00:07:12.220
Ultimately, Sierra Energy says what sets them
apart is their use of the
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blast furnace, a centuries old technology
in the iron and steel industry.
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Here's how it works.
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A blast furnace, which is the
technology platform that Sierra Energy uses,
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is a high temperature vessel.
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Solid materials go in at the top.
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Injecting gases are placed
in at the bottom.
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And you have a
big countercurrent heat exchanger.
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We're injecting oxygen and steam at
the base instead of hot air.
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And at the top, we're placing in
solid waste materials instead of those
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mined materials from the ground.
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And instead of the focus being
producing good quality metal out the
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bottom, our focus is on making a
good qualit y syngas, synthesis gas, out
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the top of the vessel. Once the
syngas is produced, the local community or
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developer will decide what
to do with it.
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The company lists electricity, hydrogen,
renewable diesel fuel and ammonia
00:08:00.130 --> 00:08:01.310
as likely end products.
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About 10 percent of the waste material can't
be converted to gas and so is
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instead turned into a stone that
can be used as construction material.
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Because of this wide variety of use
cases, it's hard to say for sure
00:08:13.510 --> 00:08:16.090
exactly how clean the
end-to-end process will be.
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It really depends on the
specifics of the project.
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How far waste is having to
be brought to the location.
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Some of the configuration
of the plant itself.
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Hart is confident though, that in almost
every case, it will be carbon
00:08:28.920 --> 00:08:32.900
negative. Because even if you're making
electricity or diesel for a
00:08:32.900 --> 00:08:37.080
vehicle, the amount of pollution that
comes out of the tailpipe or
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smokestack is less than the amount
of emissions that you're offsetting in
00:08:41.770 --> 00:08:46.070
the first place. Furthermore, Sierra
Energy's plant doesn't rely on
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external energy to operate.
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Instead, Hart says that about 20 percent
of the energy created is used to
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run the plant itself.
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And so by some people's analysis, you
can make this carbon negative or
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carbon neutral. By other analyses, y ou
can't quite get there, but it's
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certainly cleaner than
fossil natural gas.
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Over the next few years, Hart says
the company plans to build out
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community-scale systems that can handle about
50 tons of waste per day,
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the equivalent of approximately
50,000 people's trash.
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If we want to have
an impact on that 13.2
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billion tons a year of greenhouse gas,
we need to have thousands of these
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systems around the world
as quickly as possible.
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That's our goal as a company.
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While Sierra Energy's most recent funding
round has put it in the
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spotlight, there are a number of
other veterans in this space.
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Two of the biggest are Plasco
Conversion Technologies, f ounded in 2005,
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and Enerkem, founded in 2000.
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Like Sierra Energy, both aim to
turn municipal solid waste into valuable
00:09:51.260 --> 00:09:52.750
end products through gasification.
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But unlike Sierra Energy, these
two companies have actually accumulated
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years of firsthand experience
operating full-scale gasification plants,
00:10:01.550 --> 00:10:04.390
dealing with their fair share of
delays and setbacks along the way.
00:10:06.010 --> 00:10:09.370
Plasco Conversion Technologies uses plasma
to refine the waste from
00:10:09.370 --> 00:10:11.470
gasification into a clean syngas.
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The company operated a large demonstration
facility in Ottawa from January
00:10:16.140 --> 00:10:21.260
2008 to January 2015, capable of accepting
135 tons of waste per day.
00:10:22.410 --> 00:10:25.930
Eventually, Plasco got approval to build
a commercial scale plant, a nd
00:10:25.930 --> 00:10:29.880
though the company raised over $300
million dollars, it ultimately wasn't
00:10:29.880 --> 00:10:34.240
enough. The new plant was never built,
t he demo facility shut down, and
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Ottowa severed ties with the company.
00:10:36.900 --> 00:10:40.630
But Plasco kept chugging along and reemerged
with a new outlook on the
00:10:40.630 --> 00:10:42.150
market. We put in 1.2
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million man hours and a decade
of work and $407 million dollars.
00:10:48.040 --> 00:10:50.320
We can tell you many
ways that don't work.
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And what we do now does work.
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In the process, w e realized
that the waste-to-electricity market, the
00:10:58.820 --> 00:11:00.620
waste-to- energy market
was going away.
00:11:01.790 --> 00:11:05.520
Unable to compete with the low price
of natural gas, Plasco now aims to
00:11:05.520 --> 00:11:09.140
produce synthetic fuels for use in
internal combustion engines, which can
00:11:09.140 --> 00:11:11.130
power cars, planes and trains.
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The company no longer operates any plants,
but it says there are a number
00:11:15.550 --> 00:11:16.700
of projects in the works.
00:11:17.350 --> 00:11:20.500
And for these future endeavors, Plasco
has slimmed down its business
00:11:20.500 --> 00:11:24.090
model. We aren't doing build,
own, operate, transfer anymore.
00:11:24.090 --> 00:11:27.630
We're doing selling the
equipment and the technology.
00:11:28.090 --> 00:11:31.230
So we restricted what we did ,
so we weren't in competition with the
00:11:31.230 --> 00:11:33.020
entire world, but
more in cooperation.
00:11:34.310 --> 00:11:37.300
Another player, Enerkem, developed
the world's first commercial
00:11:37.300 --> 00:11:39.390
waste-to-biofuels facility of
its kind.
00:11:39.960 --> 00:11:43.960
It's been operating in Edmonton, Canada
since 2014 and is currently
00:11:43.960 --> 00:11:47.390
focusing on turning trash into
ethanol biofuel and chemicals like
00:11:47.390 --> 00:11:53.770
methanol. It's a facility that can take
up to 100,000 tons per year of
00:11:53.800 --> 00:11:57.020
waste, around 300 tons per day.
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So this type of size would represent
a community of around half a million
00:12:02.730 --> 00:12:05.290
to 700,000 inhabitants.
00:12:06.100 --> 00:12:10.020
This plant uses a technology called a
fluid ized bed gasifier, in which
00:12:10.020 --> 00:12:13.230
the trash is dropped into a bed
of hot sand, oxygen and steam.
00:12:13.830 --> 00:12:17.040
The precise mixture causes the waste to
heat up and turn immediately into
00:12:17.040 --> 00:12:21.670
gas. But Enerkem has also faced
challenges as it's scaled up.
00:12:22.380 --> 00:12:25.300
The company initially predicted its first
plant would operate at full
00:12:25.300 --> 00:12:28.330
capacity by 2012, but it
still isn't there yet.
00:12:29.060 --> 00:12:32.610
The company won't reveal how close
it is to full-scale operation, but
00:12:32.610 --> 00:12:36.140
Chornet says that despite the delays, he's
glad that his company is taking
00:12:36.140 --> 00:12:39.680
the time to get it right. We're really
proud that we did not skip any
00:12:39.680 --> 00:12:42.640
steps. However, this comes at a cost.
00:12:43.030 --> 00:12:47.120
So we have both a patient
approach and a realistic approach for
00:12:47.120 --> 00:12:48.290
innovations of this scale.
00:12:48.850 --> 00:12:54.570
And also we have an enormous database
as well as operation time at
00:12:54.620 --> 00:12:58.960
commercial level. So these three
aspects really differentiate us.
00:13:00.250 --> 00:13:03.840
In its 20 year history,
E nerkem has raised $616.5
00:13:03.980 --> 00:13:07.210
million dollars and now has plans
to build additional facilities in the
00:13:07.210 --> 00:13:09.010
Netherlands, Spain, the U.K.
00:13:09.140 --> 00:13:13.380
and Canada. It's one of the
most well-established companies in the space,
00:13:13.780 --> 00:13:17.230
but with just one commercial facility,
there's still plenty of room for
00:13:17.230 --> 00:13:20.550
others to play catch up and learn
from what's worked and what hasn't.
00:13:21.370 --> 00:13:23.710
Everyone likes to be in the
race to be number two.
00:13:24.290 --> 00:13:28.120
The idea is the first plant, the
pilot plant is more expensive, so you'd
00:13:28.120 --> 00:13:29.680
rather learn from somebody else.
00:13:30.360 --> 00:13:32.460
On this topic, I'm
not at all worried.
00:13:32.740 --> 00:13:36.750
The first one at large-scale may have
some kinks in it, but it's also
00:13:36.750 --> 00:13:40.720
likely to get some of the best
subsidies and deals from the municipality.
00:13:44.390 --> 00:13:48.250
These potential subsidies, alongside other policy
drivers, stand to play a
00:13:48.250 --> 00:13:51.220
major role in determining how
quickly this tech spreads.
00:13:51.760 --> 00:13:57.790
So the future for gasifiers is, in my
view, more tied to the economics of
00:13:57.830 --> 00:14:02.820
the climate change story, t he
prices on carbon, the prohibitions on
00:14:02.840 --> 00:14:06.960
emitting any fossil fuels, than it is
on the technology, which we've known
00:14:06.960 --> 00:14:11.570
about for a long time. Given
current policies, such as California's Low
00:14:11.570 --> 00:14:15.440
Carbon Fuel Standard, S ierra Energy says
it could build many more plants,
00:14:15.770 --> 00:14:17.840
but not on the scale that
they'd like to see eventually.
00:14:18.600 --> 00:14:20.310
To get to hundreds is very feasible.
00:14:20.380 --> 00:14:24.800
But to get many thousands, that will
need different regions of the world
00:14:24.800 --> 00:14:28.600
to step up and force people
to divert waste from the landfill.
00:14:29.610 --> 00:14:32.790
This could look like higher
landfilling fees, carbon credits, carbon
00:14:32.790 --> 00:14:35.460
taxes, emissions regulations
or subsidies.
00:14:35.990 --> 00:14:39.470
Any and all would be a boon, s
o long as these gasification companies can
00:14:39.470 --> 00:14:41.100
operate as cleanly as they claim.
00:14:42.000 --> 00:14:45.110
But as climate policies and priorities
shift in tandem with election
00:14:45.110 --> 00:14:48.600
cycles, it can be hard for this
tech to establish a strong foothold.
00:14:49.480 --> 00:14:53.050
Once we know, o kay, this is a
policy that we're going to stick with for
00:14:53.260 --> 00:14:57.170
10 years, I think there will be
a lot of confidence from these investors.
00:14:57.500 --> 00:15:00.800
But if you don't know what the policy is
going to be in every two years or
00:15:00.800 --> 00:15:04.620
three years or four years, it's
very difficult to make any decision.
00:15:05.610 --> 00:15:08.870
But as our landfills fill up
and the world gets hotter, companies,
00:15:08.920 --> 00:15:12.410
investors and the public at large are
realizing that we can't wait much
00:15:12.410 --> 00:15:14.300
longer to seek novel solutions.
00:15:14.890 --> 00:15:18.940
People who say, we'll recycle our way
out of it using conventional means,
00:15:19.380 --> 00:15:20.650
those people are out of their minds.
00:15:21.020 --> 00:15:22.040
It's not happening.
00:15:22.310 --> 00:15:27.080
If we're gonna do anything to try
to reduce climate change, those 13.2
00:15:27.360 --> 00:15:33.020
billion tons of CO2 equivalent going
into the atmosphere from landfills is
00:15:33.020 --> 00:15:35.230
the very first place that we
should try to address it.
Office location
Engineering company LOTUS®
Russia, Ekaterinburg, Lunacharskogo street, 240/12

Phone: +7 343 216 77 75

E-mail: info@lotus1.ru

Sales phone

Russia: +7 343 216 77 75

WhatsApp: +79122710308