How to build a 'Wood Gasifier' from propane tanks, to power a 'Tiny House'!

WEBVTT
Kind: captions
Language: en

00:00:00.299
hi folks mr. Test Lonnie in here what
00:00:02.270 00:00:02.280 we're gonna do today is build a gasifier
00:00:03.649 00:00:03.659 unit for a friend of mine that lives in
00:00:05.300 00:00:05.310 a tiny house he's asked me for a
00:00:07.190 00:00:07.200 gasifying system that'll function to
00:00:09.049 00:00:09.059 produce wood gas for his cooking stove
00:00:11.270 00:00:11.280 for his lanterns and as well as for
00:00:13.280 00:00:13.290 running his generator so I asked for
00:00:15.020 00:00:15.030 some material to build the project and I
00:00:16.730 00:00:16.740 have got now a couple propane tanks to
00:00:18.710 00:00:18.720 do it with I'm using the old trompe
00:00:20.840 00:00:20.850 hammer the original trompe amber tank
00:00:22.820 00:00:22.830 I've got much better designs now so
00:00:24.710 00:00:24.720 we're going to go ahead and cut that
00:00:25.609 00:00:25.619 thing up and use it for this gasifier
00:00:27.320 00:00:27.330 we've got some old sheet steel there I
00:00:29.599 00:00:29.609 think that was a giant square d box
00:00:31.609 00:00:31.619 cover for a nickel as a school or
00:00:33.799 00:00:33.809 something so we're going to use the
00:00:35.360 00:00:35.370 scrap metal here we're going to put
00:00:36.500 00:00:36.510 together a nice downdraft style gasifier
00:00:38.630 00:00:38.640 so the first part of this is going to be
00:00:40.880 00:00:40.890 removing these tops that you see here
00:00:43.639 00:00:43.649 the handles and I've already cut them
00:00:45.590 00:00:45.600 off of two of them so we're going to go
00:00:47.389 00:00:47.399 ahead and pop those off that way you can
00:00:49.340 00:00:49.350 see that part of the propane tank the
00:00:50.930 00:00:50.940 next part of this obviously is going to
00:00:52.400 00:00:52.410 unthread your valve here now if you've
00:00:54.950 00:00:54.960 never taken apart or cut into a propane
00:00:56.869 00:00:56.879 tank I actually don't suggest that you
00:00:58.490 00:00:58.500 ever do it alright so the first step
00:01:01.040 00:01:01.050 that this is going to be to get the two
00:01:02.750 00:01:02.760 big tanks that you see here we're going
00:01:04.520 00:01:04.530 to put those together and make a nice
00:01:06.020 00:01:06.030 tall tank out of it you couldn't find me
00:01:07.969 00:01:07.979 in the tall tanks we're going to make
00:01:09.289 00:01:09.299 one out of the two shorter tanks so
00:01:11.359 00:01:11.369 obviously the way to do that just come
00:01:13.219 00:01:13.229 down to cut two of the tanks here this
00:01:14.960 00:01:14.970 one right here we're going to cut this
00:01:17.060 00:01:17.070 one right here we're going to go ahead
00:01:18.530 00:01:18.540 and flip this tank over on the cut weld
00:01:20.840 00:01:20.850 that back together then we'll go into
00:01:22.700 00:01:22.710 the other side of one of the sides here
00:01:24.289 00:01:24.299 cut our opening to feed and then the
00:01:26.120 00:01:26.130 other one will cut our opening that will
00:01:27.530 00:01:27.540 go into the reduction zone into our burn
00:01:29.990 00:01:30.000 chamber so let me go ahead and start
00:01:31.700 00:01:31.710 this out by cutting the two of these and
00:01:33.499 00:01:33.509 getting those welded together and I'll
00:01:34.940 00:01:34.950 show you what it looks like so as you
00:01:37.340 00:01:37.350 can tell here I've cut the tops off of
00:01:38.810 00:01:38.820 both of those propane tanks you can see
00:01:40.760 00:01:40.770 that a little bit different size you can
00:01:42.260 00:01:42.270 see this one's a little bit smaller than
00:01:43.580 00:01:43.590 that one and that allows me not to have
00:01:45.469 00:01:45.479 such a perfect cut around my rims I'm
00:01:47.569 00:01:47.579 not trying to marry together two perfect
00:01:49.580 00:01:49.590 cuts right there rim to rim what I have
00:01:51.740 00:01:51.750 here is a little bit of a bevel in here
00:01:53.330 00:01:53.340 from the curvature and this one's right
00:01:55.130 00:01:55.140 at the flare out so this one will
00:01:56.450 00:01:56.460 overlap this just slightly giving me a
00:01:58.819 00:01:58.829 nice even edge all the way around then
00:02:00.499 00:02:00.509 it can weld without a bunch of grinding
00:02:01.760 00:02:01.770 the next step here is to flip that
00:02:03.950 00:02:03.960 upside down right on top of there I'll
00:02:05.569 00:02:05.579 show you what that looks like and then
00:02:06.649 00:02:06.659 we're going to make a lid out of this
00:02:07.700 00:02:07.710 piece so I have them now stacked on top
00:02:10.130 00:02:10.140 of each other I have the top from the
00:02:12.140 00:02:12.150 lower one up on
00:02:13.290 00:02:13.300 here just to show you what it's going to
00:02:14.580 00:02:14.590 look like as a lid so now I need to cut
00:02:17.100 00:02:17.110 a hole inside of that one smaller in
00:02:19.260 00:02:19.270 diameter obviously than the lid so the
00:02:20.790 00:02:20.800 lid can sit nicely over that and give us
00:02:22.710 00:02:22.720 a good seal we'll put a hinge and a
00:02:24.540 00:02:24.550 spring on that I'll show you what that
00:02:25.860 00:02:25.870 looks like so I got to weld the two of
00:02:27.810 00:02:27.820 them together around the center and then
00:02:29.160 00:02:29.170 I've also got to cut a hole in the
00:02:30.240 00:02:30.250 bottom and that will be where our
00:02:32.190 00:02:32.200 concentration point our reduction point
00:02:34.170 00:02:34.180 will be so let me get that done I'll
00:02:35.820 00:02:35.830 show you what it looks like so I just
00:02:37.830 00:02:37.840 showed you the two takes sitting on top
00:02:39.630 00:02:39.640 of each other with the other sides cut
00:02:41.250 00:02:41.260 out so they're making one large tank
00:02:43.350 00:02:43.360 right now both of those tanks flipped
00:02:45.300 00:02:45.310 upside down I have the other cuts made
00:02:47.220 00:02:47.230 this piece that you see right here is
00:02:49.680 00:02:49.690 from the original square D box cover
00:02:52.410 00:02:52.420 I've measured a 5 inch wide piece I've
00:02:54.600 00:02:54.610 rolled it in a circle so what I did is I
00:02:56.340 00:02:56.350 use the original ring that's no longer
00:02:57.840 00:02:57.850 welded on there
00:02:58.800 00:02:58.810 that was the bottom of the propane tank
00:03:00.930 00:03:00.940 as kind of a template for my size of
00:03:02.910 00:03:02.920 what I was going to do for a circle
00:03:04.800 00:03:04.810 there like I said that's five inches
00:03:06.630 00:03:06.640 wide from there to there and I'm now
00:03:08.490 00:03:08.500 going to weld that on the hole I cut
00:03:10.770 00:03:10.780 into the bottom of that propane tank
00:03:12.510 00:03:12.520 just like this or so and we're going to
00:03:15.150 00:03:15.160 use that for the reduction zone for a
00:03:16.860 00:03:16.870 gasifier one of the things I noticed is
00:03:19.200 00:03:19.210 this piece right here one of my cutouts
00:03:20.880 00:03:20.890 is probably going to be the exact right
00:03:23.190 00:03:23.200 size to sit in there for the screen end
00:03:25.440 00:03:25.450 looks like it's going to fit just
00:03:27.090 00:03:27.100 perfectly so I'll probably end up using
00:03:28.890 00:03:28.900 that for the shaker screen in the bottom
00:03:30.770 00:03:30.780 let me go ahead now get this thing set
00:03:33.240 00:03:33.250 up I'm going to go and remove this
00:03:35.370 00:03:35.380 caller that you see those the original
00:03:37.080 00:03:37.090 propane rings it's going to be welded to
00:03:39.330 00:03:39.340 one side this caller is going to be well
00:03:40.950 00:03:40.960 to the other side we're going to be able
00:03:42.720 00:03:42.730 to slide the two into each other and
00:03:44.430 00:03:44.440 create kind of a seal between it I'll
00:03:45.990 00:03:46.000 show you that when I get that done so
00:03:48.840 00:03:48.850 we've got over here is the top of this
00:03:51.090 00:03:51.100 propane tank that I cut off underneath
00:03:53.400 00:03:53.410 that I've cut a hole now in there and
00:03:55.170 00:03:55.180 that's going to be the feed area that's
00:03:57.120 00:03:57.130 where we're going to drop all the new
00:03:58.140 00:03:58.150 wood in we're going to use this as a lid
00:04:00.360 00:04:00.370 off to build a hinge for that and the
00:04:02.220 00:04:02.230 way that cup comes up underneath there
00:04:04.110 00:04:04.120 and the way this is domed it gives me a
00:04:05.550 00:04:05.560 really nice seal so it should be able to
00:04:07.380 00:04:07.390 seal down with a spring and a lateral
00:04:09.240 00:04:09.250 well so there you go that would be our
00:04:11.220 00:04:11.230 little just be able to open shut right
00:04:12.900 00:04:12.910 there alright so I just showed you those
00:04:15.270 00:04:15.280 pieces real quickly here we grab that
00:04:17.190 00:04:17.200 piece we're gonna flip it around I'll
00:04:20.520 00:04:20.530 show you it's gonna sit
00:04:21.830 00:04:21.840 just like that and that's going to drop
00:04:25.040 00:04:25.050 all the way down inside of that lower
00:04:26.689 00:04:26.699 spot it's a little hard to get back out
00:04:28.310 00:04:28.320 of there without somebody's help our
00:04:30.800 00:04:30.810 final piece here for the gasifier is
00:04:32.600 00:04:32.610 done I just got done showing you those
00:04:33.950 00:04:33.960 two pieces now I've got the lowest ash
00:04:36.379 00:04:36.389 bin basically where the ash is going to
00:04:38.150 00:04:38.160 get caught as well as all the gases are
00:04:39.950 00:04:39.960 going to actually be drawn out of the
00:04:41.270 00:04:41.280 system down here from this lower propane
00:04:43.430 00:04:43.440 tank and that's a five gallon propane
00:04:44.810 00:04:44.820 tank I've cut the top of it out as you
00:04:47.120 00:04:47.130 can see here that was the exact same
00:04:49.159 00:04:49.169 size is the bottom collar for this ring
00:04:52.280 00:04:52.290 and I'll show you just in a moment here
00:04:53.570 00:04:53.580 I'll lift that up and slide it down
00:04:55.460 00:04:55.470 inside this collar the collar itself
00:04:57.500 00:04:57.510 right here that you see was the old ring
00:04:59.420 00:04:59.430 that was on the bottom of the propane
00:05:00.740 00:05:00.750 tank the stabilization ring that put on
00:05:02.960 00:05:02.970 the bottom I've made everything so that
00:05:04.879 00:05:04.889 it fits really nice together so that way
00:05:06.890 00:05:06.900 you can pull the inner chamber out of
00:05:09.440 00:05:09.450 this bottom ash catch to be able to dump
00:05:11.240 00:05:11.250 the ash catch out and keep using it over
00:05:13.909 00:05:13.919 and over again so I've just completed
00:05:17.360 00:05:17.370 our screen for the project and I used
00:05:18.860 00:05:18.870 one of the cutouts from when the propane
00:05:20.330 00:05:20.340 tanks a twenty millimeter hole saw and
00:05:22.850 00:05:22.860 you can see I just made a pattern across
00:05:24.740 00:05:24.750 there and drilled out the holes left a
00:05:26.779 00:05:26.789 pretty good amount of spacing a material
00:05:28.550 00:05:28.560 in between each one of the holes you
00:05:29.750 00:05:29.760 don't want it too thin we're now going
00:05:31.430 00:05:31.440 to mount this inside of our gasifiers
00:05:33.320 00:05:33.330 lower reduction zone we're gonna try to
00:05:35.840 00:05:35.850 make a way to shake it as well here we
00:05:38.089 00:05:38.099 are looking down at the very bottom of
00:05:40.580 00:05:40.590 that reduction chamber I've got the
00:05:42.320 00:05:42.330 screen in place now everything's done
00:05:44.560 00:05:44.570 kind of walk you up and show you that
00:05:46.640 00:05:46.650 I've got a hinge right here there's some
00:05:49.159 00:05:49.169 bars going across right here that are
00:05:50.779 00:05:50.789 giving a kind of reinforcement on the
00:05:52.610 00:05:52.620 bottom of the screen you can see a
00:05:54.260 00:05:54.270 washer here with the end of the cable
00:05:55.760 00:05:55.770 which I'll show you in a moment our pins
00:05:57.620 00:05:57.630 there this is our bottom of the
00:05:59.750 00:05:59.760 reduction zone once again and that gives
00:06:01.490 00:06:01.500 us the ability to open it up you can see
00:06:04.370 00:06:04.380 a cable going all the way up through the
00:06:05.960 00:06:05.970 reactor there and I'll show you the end
00:06:07.610 00:06:07.620 loop is right there by that steel piece
00:06:09.680 00:06:09.690 there kind of a pigtail loop that gives
00:06:11.930 00:06:11.940 us stability so we can shake the screen
00:06:13.969 00:06:13.979 if it plugs up with ash or material we
00:06:16.460 00:06:16.470 can sit there and give it a shake from
00:06:17.779 00:06:17.789 the top that make sure it runs real well
00:06:19.969 00:06:19.979 something's go up here real quick show
00:06:22.520 00:06:22.530 you the little pull on that so here's
00:06:25.310 00:06:25.320 the other side of it
00:06:26.390 00:06:26.400 if I pull it it shuts the screen down
00:06:28.820 00:06:28.830 just like that when you do pull it it
00:06:31.219 00:06:31.229 sits down I'll have a hook right about
00:06:34.010 00:06:34.020 right there that'll hold it
00:06:35.540 00:06:35.550 holds the screen up once you've pulled
00:06:37.250 00:06:37.260 it that gives us the ability with the
00:06:39.770 00:06:39.780 wood mass on the screen to give it a
00:06:41.480 00:06:41.490 shake by just going like this we'll pull
00:06:43.550 00:06:43.560 it back up hook it up on the hook and
00:06:45.290 00:06:45.300 now it holds the mass back on the screen
00:06:47.330 00:06:47.340 again I've got all the pressure relief
00:06:49.760 00:06:49.770 system and the mounts and everything
00:06:51.620 00:06:51.630 ready for the lids kind of hard to show
00:06:53.090 00:06:53.100 you at this angle so let me go ahead and
00:06:57.320 00:06:57.330 finish my welds up we'll get that thing
00:06:59.420 00:06:59.430 set down inside of the lower container
00:07:01.310 00:07:01.320 like I said and I'll show you what the
00:07:03.170 00:07:03.180 lid looks like and we'll get it fired up
00:07:04.970 00:07:04.980 somewhere in the filming I lost the film
00:07:07.010 00:07:07.020 of the lids construction so I thought
00:07:09.170 00:07:09.180 I'd do a real quick ad in here first of
00:07:11.960 00:07:11.970 all I just welded some little loops off
00:07:13.610 00:07:13.620 of the lid you can see right here that
00:07:14.990 00:07:15.000 little loop this little steel loop here
00:07:17.900 00:07:17.910 I've got Springs hooked up to it that go
00:07:20.540 00:07:20.550 down these little handle levers here so
00:07:23.300 00:07:23.310 they're just basically kind of like a
00:07:25.610 00:07:25.620 nonk got a little handle at the bottom
00:07:27.560 00:07:27.570 you've got a groove cutting a piece of
00:07:29.420 00:07:29.430 flat steel you just pull it down line it
00:07:32.480 00:07:32.490 up with the groove and stick it in there
00:07:34.420 00:07:34.430 same thing over here you just pull it
00:07:36.710 00:07:36.720 down line up the groove and stick it in
00:07:38.330 00:07:38.340 there and that gives us a pressure
00:07:39.800 00:07:39.810 relief top so that if anything were to
00:07:41.750 00:07:41.760 happen we get a backflash inside of the
00:07:43.700 00:07:43.710 gasifier if anything were to happen some
00:07:46.640 00:07:46.650 backblast aside the gasifier it blows
00:07:48.320 00:07:48.330 off that pressure out through the lid
00:07:50.420 00:07:50.430 the springs kind of open up for a moment
00:07:52.190 00:07:52.200 give it the pop out the only other thing
00:07:54.650 00:07:54.660 here I've got a hook so we can to get
00:07:56.840 00:07:56.850 let me go ahead and unhook this there we
00:08:00.800 00:08:00.810 go
00:08:02.380 00:08:02.390 all right so we can turn the lid over
00:08:04.970 00:08:04.980 here set it on there you can pull it all
00:08:08.000 00:08:08.010 the way out and let it just hang on the
00:08:09.410 00:08:09.420 hook that was kind of the whole idea
00:08:10.970 00:08:10.980 here so you have somewhere to hold the
00:08:12.260 00:08:12.270 lid while you fill it up so the very
00:08:14.090 00:08:14.100 final pieces of fabricating our gasifier
00:08:16.460 00:08:16.470 are completed and I just want to kind of
00:08:17.960 00:08:17.970 show you those first of all here you can
00:08:20.420 00:08:20.430 see a double ring a little air gap at
00:08:22.280 00:08:22.290 the tip of my thumb right there
00:08:23.630 00:08:23.640 that little air gap slides perfectly
00:08:25.940 00:08:25.950 over this lip right here so we put this
00:08:28.630 00:08:28.640 reactor down inside of our lower ash
00:08:31.070 00:08:31.080 catch the reduction zone this part of it
00:08:33.710 00:08:33.720 here slides inside of the ring that ring
00:08:36.500 00:08:36.510 is going to slide up into that slot that
00:08:38.420 00:08:38.430 you see right there that it created I'm
00:08:40.310 00:08:40.320 going to put some oven stove door rope
00:08:42.560 00:08:42.570 right here some graph Oh glass inside of
00:08:45.050 00:08:45.060 there that will give us a really nice
00:08:46.220 00:08:46.230 seal when we set this down inside of
00:08:48.310 00:08:48.320 - catch also allows us to remove it
00:08:50.680 00:08:50.690 later on for easy cleaning we've also
00:08:53.050 00:08:53.060 got the cable now hooked up so our door
00:08:55.690 00:08:55.700 stays shut I can pull on it as you can
00:08:57.430 00:08:57.440 see there I've got just a simple hook
00:09:00.370 00:09:00.380 holding on to our loop you undo that and
00:09:03.190 00:09:03.200 once again that allows you to shake your
00:09:05.260 00:09:05.270 screen at the bottom making sure the
00:09:07.360 00:09:07.370 screen stays nice and clean and you push
00:09:09.790 00:09:09.800 that back up on there and it's going to
00:09:11.110 00:09:11.120 stay there so those were the simple last
00:09:13.780 00:09:13.790 pieces that I needed to complete to make
00:09:15.940 00:09:15.950 this a fully sealed and functioning
00:09:18.070 00:09:18.080 system all right I just want to show you
00:09:20.230 00:09:20.240 this at this point in the construction
00:09:21.220 00:09:21.230 what we have is a true downdraft style
00:09:24.010 00:09:24.020 gasifier I have no lid on top and we
00:09:26.560 00:09:26.570 have our reduction zone so if we just
00:09:28.840 00:09:28.850 left the lid off and we fed it full of
00:09:30.760 00:09:30.770 material from the top here let the air
00:09:32.410 00:09:32.420 draw be drawn in from the top right
00:09:34.540 00:09:34.550 through the opening right there the air
00:09:36.340 00:09:36.350 would draw to the wood mass down through
00:09:38.500 00:09:38.510 the reduction zone paralysis zone and
00:09:40.570 00:09:40.580 now it is wood gas through this output
00:09:43.090 00:09:43.100 pipe here now what we're going to do is
00:09:45.190 00:09:45.200 we're going to drill holes right about
00:09:47.050 00:09:47.060 here first I'm going to start with four
00:09:49.270 00:09:49.280 holes
00:09:49.900 00:09:49.910 north-south-east-west then I'm going to
00:09:51.670 00:09:51.680 go in between those the
00:09:53.050 00:09:53.060 north-south-east-west four holes are
00:09:54.790 00:09:54.800 going to be about half-inch diameter
00:09:56.650 00:09:56.660 good thick steel tubing and those are
00:09:59.230 00:09:59.240 going to be a high pressure jetting
00:10:00.730 00:10:00.740 going in towards the center right at the
00:10:02.680 00:10:02.690 top of our reduction zone so the air
00:10:04.480 00:10:04.490 flow will go in and be drawn down
00:10:06.580 00:10:06.590 through the reduction zones would mass
00:10:08.620 00:10:08.630 and helping the paralysis process like I
00:10:11.080 00:10:11.090 said just a moment ago if you wanted to
00:10:12.490 00:10:12.500 use this is a really simple downdraft
00:10:14.470 00:10:14.480 gasifier you wouldn't put the lid on and
00:10:16.540 00:10:16.550 you would have left it just as it was
00:10:17.950 00:10:17.960 because we have a design with the lid
00:10:20.080 00:10:20.090 that's going to build pressure above the
00:10:21.400 00:10:21.410 wood mass above the actual burning zone
00:10:23.710 00:10:23.720 we're going to want to install a way for
00:10:25.990 00:10:26.000 fresh air to get right down here to our
00:10:28.360 00:10:28.370 paralysis area to our reduction zone and
00:10:31.060 00:10:31.070 that's what you see here so I've
00:10:32.830 00:10:32.840 installed 8 all the way around here
00:10:35.700 00:10:35.710 around the bottom eight half-inch pieces
00:10:38.320 00:10:38.330 of tubing that go all the way down let
00:10:41.110 00:10:41.120 me show you inside and you can see them
00:10:43.780 00:10:43.790 right there poking right out to the edge
00:10:48.510 00:10:48.520 allowing it so the airflow from them
00:10:50.860 00:10:50.870 will come right into the center here of
00:10:54.430 00:10:54.440 our reduction zone right at the top of
00:10:56.140 00:10:56.150 it allowing all the air to flow down
00:10:57.670 00:10:57.680 through the reduction zone giving us a
00:10:59.290 00:10:59.300 nice hot burn through that entire
00:11:01.110 00:11:01.120 area let me go ahead and show you it
00:11:02.970 00:11:02.980 from the other side real quick so you
00:11:04.290 00:11:04.300 can see what it looks like
00:11:05.450 00:11:05.460 lift it up if you look down inside so
00:11:10.890 00:11:10.900 there you go you can see all the pipes
00:11:15.030 00:11:15.040 coming down through there
00:11:16.260 00:11:16.270 not really interfering in any way with
00:11:18.780 00:11:18.790 the wood mass as it goes into the
00:11:20.700 00:11:20.710 reduction zone they're all slightly
00:11:22.140 00:11:22.150 curved so no the wood as it goes down
00:11:24.060 00:11:24.070 through from the top here can actually
00:11:26.010 00:11:26.020 fall into the tubes or into the pipe
00:11:27.750 00:11:27.760 openings at the end there everything's
00:11:29.880 00:11:29.890 going to move really nice and fluid
00:11:31.230 00:11:31.240 right past them the air flows all nice
00:11:33.600 00:11:33.610 and even coming in just at the top of a
00:11:35.550 00:11:35.560 reduction zone a lot so the last step of
00:11:37.800 00:11:37.810 this folks is to find a draw fan to get
00:11:40.500 00:11:40.510 it started I'm gonna have to look for
00:11:42.390 00:11:42.400 where to find one of those I'm pretty
00:11:43.710 00:11:43.720 sure if I look in old RVs I can find one
00:11:46.260 00:11:46.270 of those 12-volt 110 little fans they
00:11:49.290 00:11:49.300 had in the heaters and that should work
00:11:50.970 00:11:50.980 pretty well so I just got done showing
00:11:53.160 00:11:53.170 you the air inlets around the bottom and
00:11:55.019 00:11:55.029 now I've incorporated the very last part
00:11:56.700 00:11:56.710 of this I was looking for a fan that
00:11:58.440 00:11:58.450 would go in line with the actual output
00:12:00.510 00:12:00.520 pipe but I couldn't find one locally so
00:12:02.940 00:12:02.950 this is the fan I ended up finding it's
00:12:04.470 00:12:04.480 from a pellet stove down at the local
00:12:06.390 00:12:06.400 hardware store about $130 fan the way I
00:12:09.300 00:12:09.310 made this work so it could seal off is
00:12:11.220 00:12:11.230 that I added a two inch plate right here
00:12:14.640 00:12:14.650 over the face of the fan you see the
00:12:16.949 00:12:16.959 intake to the fan there some the
00:12:18.329 00:12:18.339 squirrel cage in there and I've got a
00:12:20.160 00:12:20.170 little piece of threaded pipe with a cap
00:12:22.380 00:12:22.390 on it so once we get the system started
00:12:24.570 00:12:24.580 I can go ahead and thread that back in
00:12:26.579 00:12:26.589 there and seal it off so no air draws
00:12:28.980 00:12:28.990 through the fan and into the gasifier
00:12:30.690 00:12:30.700 because once the gas fires up and
00:12:32.310 00:12:32.320 running once again your air intake is
00:12:34.530 00:12:34.540 going to be these holes all the way
00:12:35.790 00:12:35.800 around and I've got plugs in those these
00:12:37.410 00:12:37.420 will be how you regulate how many of
00:12:39.570 00:12:39.580 them you're using you can pull one of
00:12:41.010 00:12:41.020 them out and just use one of them or you
00:12:43.050 00:12:43.060 can go around and pull out every other
00:12:44.430 00:12:44.440 one or you can go through and pull all
00:12:46.380 00:12:46.390 eight of them out and that gives you the
00:12:48.090 00:12:48.100 ability to kind of regulate the flow
00:12:49.769 00:12:49.779 inside the stove I'm going to put a
00:12:51.120 00:12:51.130 little bin here that can hold the plugs
00:12:52.920 00:12:52.930 in there something you can set them down
00:12:54.780 00:12:54.790 in when you're done so now our gasifying
00:12:56.970 00:12:56.980 wood stove is completed and all we're
00:12:58.680 00:12:58.690 going to do now is give it a primary
00:13:00.630 00:13:00.640 test fire we're going to put some wood
00:13:02.460 00:13:02.470 in there we're going to get it started
00:13:03.660 00:13:03.670 up we're going to use a fan to get the
00:13:05.970 00:13:05.980 wood gas-producing out of the bottom
00:13:07.680 00:13:07.690 down here I'll remove the tank off the
00:13:09.000 00:13:09.010 end that's part of a later on project is
00:13:11.370 00:13:11.380 something we're going to install on
00:13:12.390 00:13:12.400 there we're going to get the wood gas
00:13:13.860 00:13:13.870 coming out of that
00:13:14.730 00:13:14.740 type and see if we can't get it to light
00:13:16.130 00:13:16.140 so now that we've built our gasifier
00:13:18.510 00:13:18.520 obviously the next part of this is to
00:13:19.949 00:13:19.959 test out to see if we can get good gas
00:13:21.810 00:13:21.820 production so I've got a couple buckets
00:13:23.880 00:13:23.890 full of chopped up wood here as you can
00:13:27.150 00:13:27.160 see it's ready to go
00:13:28.860 00:13:28.870 got another bucket of it right there
00:13:31.040 00:13:31.050 this is going to be the first load we
00:13:33.329 00:13:33.339 drop in there that's going to sit right
00:13:34.740 00:13:34.750 down in the reduction zone right down
00:13:36.780 00:13:36.790 inside of here that'll be the second
00:13:38.940 00:13:38.950 load I put in there that's going to sit
00:13:40.199 00:13:40.209 on top of the kind of the larger chunks
00:13:41.699 00:13:41.709 then we're going to put newspaper which
00:13:43.980 00:13:43.990 you see pile over there on top of that
00:13:45.750 00:13:45.760 and we're going to get that started so
00:13:47.280 00:13:47.290 we're going to get this little pile here
00:13:48.780 00:13:48.790 up to temperature and then once that's
00:13:51.030 00:13:51.040 got a bit of a cold bed going we're
00:13:52.590 00:13:52.600 going to start dumping in our larger
00:13:53.940 00:13:53.950 buckets of material all right so here we
00:13:56.160 00:13:56.170 go first step obviously is done do our
00:13:58.670 00:13:58.680 safety latches here open up the lid and
00:14:02.160 00:14:02.170 rotate it out of the way and we're going
00:14:06.240 00:14:06.250 to take our first load of wood I showed
00:14:07.769 00:14:07.779 you feed that in there as much of it as
00:14:13.680 00:14:13.690 I can get in there looks like a good fit
00:14:18.240 00:14:18.250 we're now going to grab a bunch of this
00:14:20.490 00:14:20.500 and put it on that same thing just like
00:14:23.519 00:14:23.529 that and put some small starter sticks
00:14:26.880 00:14:26.890 on the top of that
00:14:32.800 00:14:32.810 I've got a little less to that and some
00:14:35.379 00:14:35.389 newspaper we're going to drop some
00:14:38.530 00:14:38.540 newspaper in on top a little more stick
00:14:44.189 00:14:44.199 some more newspaper and there we go that
00:14:47.619 00:14:47.629 is now ready to light so I'm going to go
00:14:49.509 00:14:49.519 ahead light up a piece of paper get that
00:14:51.999 00:14:52.009 down in there shut the lid and turn on
00:14:54.069 00:14:54.079 the fan and show you how well it works
00:14:55.600 00:14:55.610 alright folks so now we're ready to fire
00:14:57.550 00:14:57.560 it up I loaded it up a little bit
00:14:58.960 00:14:58.970 earlier I've been waiting for shadowing
00:15:00.610 00:15:00.620 so we could see the flame from the wood
00:15:02.110 00:15:02.120 gas a little bit better it's a very
00:15:03.550 00:15:03.560 clear flame so it's going to be hard to
00:15:05.860 00:15:05.870 see one of the things you see here is a
00:15:07.869 00:15:07.879 piece of pipe ready to stick into place
00:15:10.119 00:15:10.129 once we see a phase shift and the gas
00:15:12.429 00:15:12.439 that's coming out of this pipe here
00:15:13.990 00:15:14.000 phase shift means it's going to go kind
00:15:16.090 00:15:16.100 of a boo ish color kind of your standard
00:15:17.949 00:15:17.959 smoke color to more of kind of an orange
00:15:20.110 00:15:20.120 color like a milky orange color and
00:15:23.259 00:15:23.269 that's going to mean that we're into
00:15:24.670 00:15:24.680 wood gas territory and one thing about
00:15:26.379 00:15:26.389 the wood gases it needs to be cooled to
00:15:28.720 00:15:28.730 become more denser and more flammable to
00:15:31.240 00:15:31.250 get it to light so once I see that I'm
00:15:33.280 00:15:33.290 going to pick up this pipe I'm going to
00:15:34.929 00:15:34.939 stick it up over the end just like that
00:15:36.280 00:15:36.290 and down here we're going to go and
00:15:38.110 00:15:38.120 light it on fire I'm going to move the
00:15:39.519 00:15:39.529 camera so you can see that a little
00:15:40.689 00:15:40.699 better here we go
00:15:49.350 00:15:49.360 so so I've lift up the lid turn on the
00:15:53.079 00:15:53.089 fan let's see if it lights it nice and
00:16:00.939 00:16:00.949 easy
00:16:07.380 00:16:07.390 you can see the smoke coming out of
00:16:09.330 00:16:09.340 there nice it's not dying down starting
00:16:12.240 00:16:12.250 to see a little phase shift in the smoke
00:16:13.650 00:16:13.660 so we're going to try one light up here
00:16:15.270 00:16:15.280 now I'm going to do is stick this pipe
00:16:17.280 00:16:17.290 right up over that come down here light
00:16:23.010 00:16:23.020 the torch and watch the smoke disappear
00:16:30.280 00:16:30.290 so there you go folks there is wood gas
00:16:32.679 00:16:32.689 burning as long as I keep this pipe cool
00:16:36.519 00:16:36.529 enough one of the problems here is I've
00:16:38.019 00:16:38.029 got a very short radiator obviously so
00:16:40.419 00:16:40.429 it's going to be a little difficult to
00:16:41.619 00:16:41.629 keep it cool enough but there's the wood
00:16:44.169 00:16:44.179 gas burning and I can pull that away and
00:16:46.719 00:16:46.729 you can see the smoke once again let me
00:16:49.329 00:16:49.339 hit it with the torches to light it and
00:16:52.949 00:16:52.959 you'll watch it all clear up and a nice
00:16:55.479 00:16:55.489 flame down here it's not quite perfectly
00:16:58.989 00:16:58.999 there yet now that's wood gas at this
00:17:01.509 00:17:01.519 point because it's unfiltered you
00:17:03.009 00:17:03.019 probably don't want to run an engine on
00:17:04.419 00:17:04.429 it
00:17:04.720 00:17:04.730 but we could use it for cooking in the
00:17:06.189 00:17:06.199 lanterns and anything that require
00:17:07.840 00:17:07.850 basically a propane right now it's just
00:17:10.629 00:17:10.639 having a problem staying cool you can
00:17:12.220 00:17:12.230 see I've got a rag on the pipe I'm
00:17:13.689 00:17:13.699 dousing with water as long as the gas
00:17:15.789 00:17:15.799 gets cool it's flammable as this pipe
00:17:18.429 00:17:18.439 heats up it's going to get less and less
00:17:19.929 00:17:19.939 flammable with the gas because the
00:17:21.789 00:17:21.799 temperature is too high once the
00:17:23.500 00:17:23.510 temperature drops it becomes dense and a
00:17:25.389 00:17:25.399 lot more flammable
00:17:30.820 00:17:30.830 [Applause]
00:17:31.540 00:17:31.550 [Music]
00:18:03.650 00:18:03.660 so there it is burning without the torch
00:18:06.240 00:18:06.250 we now have a nice clean gas being
00:18:08.700 00:18:08.710 produced by our wood stove right now you
00:18:11.340 00:18:11.350 can see some of the paint's still
00:18:12.420 00:18:12.430 burning off of it when it's completely
00:18:14.430 00:18:14.440 set in and won't smoke any longer and
00:18:16.710 00:18:16.720 right now you're watching wood gas burn
00:18:18.840 00:18:18.850 I just thought I'd walk you up real
00:18:21.060 00:18:21.070 quick show you our wood gas flame it's a
00:18:24.750 00:18:24.760 little difficult to see from the
00:18:25.890 00:18:25.900 distance and got the torch here in my
00:18:29.010 00:18:29.020 hand me turn that off so there you go
00:18:32.130 00:18:32.140 folks nice and clean look at that that's
00:18:35.610 00:18:35.620 all coming from our gasifier
00:18:42.380 00:18:42.390 going pretty red down inside that hole
00:18:44.630 00:18:44.640 so there you go once again we can walk
00:18:47.360 00:18:47.370 down to the end in that hole time our
00:18:50.360 00:18:50.370 wood gas torch is just burning away
00:18:53.130 00:18:53.140 00:18:54.280 00:18:54.290 until next time folks I hope you enjoyed
00:18:56.870 00:18:56.880 this is mr. Tesla nian
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