Lecture - 28 Condensers and Evaporators

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Language: en

00:00:28.039
or two problems on condensers then I'll
00:00:30.829 00:00:30.839 introduce refrigerant evaporators so the
00:00:33.470 00:00:33.480 specific objectives of this particular
00:00:34.700 00:00:34.710 lecture hard to present worked out
00:00:38.450 00:00:38.460 examples for thermal design of water
00:00:40.160 00:00:40.170 cooled and air cooled condensers
00:00:42.100 00:00:42.110 introduced have operators present
00:00:45.229 00:00:45.239 classification of evaporators describe
00:00:48.079 00:00:48.089 salient features of some of the
00:00:49.430 00:00:49.440 important types of evaporators at the
00:00:51.950 00:00:51.960 end of the lesson you should be able to
00:00:53.619 00:00:53.629 carry out thermal design of air cooled
00:00:56.060 00:00:56.070 and water cooled condensers using
00:00:57.710 00:00:57.720 suitable correlations and formula
00:01:00.340 00:01:00.350 classified refrigerant evaporators based
00:01:02.600 00:01:02.610 on various criteria describe important
00:01:06.350 00:01:06.360 features of some of the important types
00:01:07.700 00:01:07.710 of evaporators so let me begin with a
00:01:10.429 00:01:10.439 worked out example this is an example on
00:01:12.679 00:01:12.689 shell and tube condenser and the problem
00:01:14.899 00:01:14.909 statement is like this you have to find
00:01:17.240 00:01:17.250 the length of tubes in a to pass 10 ton
00:01:20.060 00:01:20.070 capacity shell and tube are 22 base
00:01:23.359 00:01:23.369 water cooled condenser with 52 tubes
00:01:26.240 00:01:26.250 arranged in 13 columns the heat
00:01:29.270 00:01:29.280 rejection ratio is given as 1 point 2 7
00:01:32.000 00:01:32.010 4 7 the condensing temperature is 45
00:01:34.610 00:01:34.620 degree centigrade water inlet and outlet
00:01:36.830 00:01:36.840 temperatures are 30 degree centigrade
00:01:38.360 00:01:38.370 and 35 degree centigrade respectively
00:01:40.060 00:01:40.070 the tube outer and inner diameters are
00:01:42.649 00:01:42.659 14 and 16 mm respectively
00:01:44.930 00:01:44.940 so the problem measure must be clear to
00:01:47.750 00:01:47.760 you it's an R 22 based condenser water
00:01:50.539 00:01:50.549 cooled condenser it has 52 tubes and
00:01:52.670 00:01:52.680 thirteen columns 52 tubes are original
00:01:55.219 00:01:55.229 13 columns and the other data is give as
00:01:57.469 00:01:57.479 per the problem so now let us look at
00:02:00.080 00:02:00.090 how to solve the problem so this is the
00:02:03.380 00:02:03.390 schematic in fact I have last class have
00:02:05.450 00:02:05.460 shown this schematic of it to pass shell
00:02:08.869 00:02:08.879 and tube type of a condenser and as I
00:02:10.460 00:02:10.470 have explained to you or here
00:02:12.380 00:02:12.390 refrigerant is there on the shell side
00:02:14.360 00:02:14.370 okay you can see that the salinity is
00:02:16.309 00:02:16.319 entering at the top and it condenses as
00:02:18.559 00:02:18.569 it comes in contact with the tubes and
00:02:20.360 00:02:20.370 the liquid refrigerant goes out from the
00:02:22.039 00:02:22.049 bottom and water enters from the bottom
00:02:24.530 00:02:24.540 like this coolant is nothing but the
00:02:26.000 00:02:26.010 water and it flows through these tubes
00:02:28.179 00:02:28.189 since it is a to pass the same water
00:02:30.979 00:02:30.989 again will flow through the condenser
00:02:34.610 00:02:34.620 tubes okay so it comes here and again it
00:02:36.440 00:02:36.450 goes back to the
00:02:37.400 00:02:37.410 now convince' tube that's what you call
00:02:38.840 00:02:38.850 it as a to pass condenser that means the
00:02:40.850 00:02:40.860 water makes two passes as it flows to
00:02:43.550 00:02:43.560 the condenser and in the problem it is
00:02:46.220 00:02:46.230 mentioned that there are 52 tubes okay
00:02:48.710 00:02:48.720 and they are arranged in thirteen
00:02:50.270 00:02:50.280 columns now the first thing we have to
00:02:57.800 00:02:57.810 do now to find out the properties of our
00:02:59.810 00:02:59.820 22 in water because we have to evaluate
00:03:01.490 00:03:01.500 the heat transfer coefficients and all
00:03:03.080 00:03:03.090 so these are the properties at average
00:03:05.560 00:03:05.570 temperature for water viscosity is given
00:03:09.560 00:03:09.570 as seven point seven three into ten to
00:03:10.940 00:03:10.950 the power of minus four kg per meter
00:03:12.440 00:03:12.450 second thermal conductivity is given as
00:03:14.780 00:03:14.790 point six one seven watt per meter
00:03:16.220 00:03:16.230 Kelvin and density is 995 kg per meter
00:03:18.470 00:03:18.480 cube specific heat of water is given as
00:03:20.660 00:03:20.670 four point one nine kilo Joule per kg K
00:03:22.460 00:03:22.470 and Prandtl number is given as five
00:03:24.410 00:03:24.420 point two five PR is Prandtl number and
00:03:26.810 00:03:26.820 for r22 the average properties are the
00:03:29.390 00:03:29.400 viscosity is one point 8 into 10 to the
00:03:31.100 00:03:31.110 power of minus 4 kg per meter second
00:03:33.380 00:03:33.390 thermal conductivity KF is point zero
00:03:36.050 00:03:36.060 seven seven nine baht per meter Kelvin
00:03:38.330 00:03:38.340 density is eleven thousand one 18.9 kg
00:03:41.510 00:03:41.520 per meter cube and latent heat of
00:03:43.930 00:03:43.940 vaporization is 160 point nine kilo
00:03:46.940 00:03:46.950 joule per kg this is at a condensing
00:03:48.710 00:03:48.720 temperature and it's also given in the
00:03:50.960 00:03:50.970 problem that the fouling resistance on
00:03:52.640 00:03:52.650 water side and thermal conductivity of
00:03:54.770 00:03:54.780 copper are following resistance is zero
00:03:57.950 00:03:57.960 point zero zero zero one seven six meter
00:04:00.800 00:04:00.810 squared Kelvin per watt and the thermal
00:04:02.960 00:04:02.970 conductivity of water is given as three
00:04:04.370 00:04:04.380 90 watt per meter Kelvin so this is how
00:04:07.250 00:04:07.260 the problem is stated so now we have to
00:04:10.270 00:04:10.280 find out the required length of each
00:04:12.800 00:04:12.810 tube okay
00:04:16.870 00:04:16.880 so first the step I used to find out
00:04:20.930 00:04:20.940 what is the required heat transfer rate
00:04:22.460 00:04:22.470 in condenser you know that required heat
00:04:24.740 00:04:24.750 transfer rate in condenser is nothing
00:04:26.150 00:04:26.160 but QC is equal to product of heat
00:04:28.880 00:04:28.890 rejection ratio HR R into refrigeration
00:04:31.460 00:04:31.470 capacity and the heat rejection rate in
00:04:33.590 00:04:33.600 a ratio is given as one point two seven
00:04:35.390 00:04:35.400 four seven and the refrigeration
00:04:37.160 00:04:37.170 capacity is given as 10 tonnes so we
00:04:39.290 00:04:39.300 convert that into kilowatts so this is
00:04:41.630 00:04:41.640 10 into three point five one six seven
00:04:43.250 00:04:43.260 kilowatt
00:04:44.000 00:04:44.010 so from this equation you find that the
00:04:46.580 00:04:46.590 condenser heat transfer rate is forty
00:04:48.860 00:04:48.870 four point eight three kilowatt
00:04:51.380 00:04:51.390 then we let us find the required mass
00:04:53.820 00:04:53.830 flow rate of water so from energy
00:04:55.320 00:04:55.330 balance we can also write QC is equal to
00:04:58.260 00:04:58.270 M WC pw into TW o minus Twi where as you
00:05:03.450 00:05:03.460 know MW is the mass flow rate of water
00:05:05.120 00:05:05.130 CP W is the specific heat of water T wo
00:05:08.490 00:05:08.500 and Twi are exit and Inlet temperatures
00:05:11.160 00:05:11.170 of water and we know here we know the
00:05:14.490 00:05:14.500 values of QC we also know the value of
00:05:17.220 00:05:17.230 CP we also know the temperature so if
00:05:19.290 00:05:19.300 you substitute those values you find
00:05:20.880 00:05:20.890 that the total mass flow rate of water
00:05:22.830 00:05:22.840 is 2 point 1 4 kg per second now this 2
00:05:26.520 00:05:26.530 point 1 4 kg per second is distributed
00:05:28.770 00:05:28.780 in many tubes okay since it is a two
00:05:32.370 00:05:32.380 pass condenser it's 52 tubes
00:05:34.590 00:05:34.600 water flow through each tube is given by
00:05:36.960 00:05:36.970 this formula this is M subscript WI is
00:05:40.980 00:05:40.990 the water flow through each tube that is
00:05:42.750 00:05:42.760 equal to M W by 26 why do we get 26
00:05:46.500 00:05:46.510 there are 52 tubes but it is a two pass
00:05:48.480 00:05:48.490 to pass connection that means and one in
00:05:52.980 00:05:52.990 one pass the water flows through 26 - so
00:05:56.070 00:05:56.080 the total flow rate is given by 2 point
00:05:57.900 00:05:57.910 1 4 kg per second
00:05:59.130 00:05:59.140 so through individual tube the flow rate
00:06:01.770 00:06:01.780 is or 2 point 1 4 divided by 26 so that
00:06:05.220 00:06:05.230 is zero point zero 8 - 3 kg per second M
00:06:09.500 00:06:09.510 now once we know the water flow rate and
00:06:11.880 00:06:11.890 once we know the water properties we can
00:06:13.560 00:06:13.570 calculate the Reynolds number for water
00:06:15.570 00:06:15.580 side so as you know Reynolds number for
00:06:17.700 00:06:17.710 water side is Rho VD by mu this can also
00:06:20.100 00:06:20.110 be written in terms of the mass flow
00:06:21.540 00:06:21.550 rates so in terms of mass flow rate it
00:06:23.790 00:06:23.800 is 4 into M WI divided by PI D mu W
00:06:28.020 00:06:28.030 where m WI as you have seen is the mass
00:06:30.540 00:06:30.550 flow rate through each tube and di is
00:06:32.820 00:06:32.830 the internal diameter of the tube and nu
00:06:35.010 00:06:35.020 W is the viscosity of water so if you
00:06:37.530 00:06:37.540 substitute these values because
00:06:38.670 00:06:38.680 everything is known to you if you
00:06:40.110 00:06:40.120 substitute these values you find that
00:06:41.490 00:06:41.500 the Reynolds number for water side is 4
00:06:43.980 00:06:43.990 6 8 8 82.6 since this is greater than
00:06:48.300 00:06:48.310 2300 we can curve this is turbulent flow
00:06:51.360 00:06:51.370 so we have to use the turbulent flow
00:06:53.190 00:06:53.200 correlations for finding the heat
00:06:54.719 00:06:54.729 transfer so let us find the heat
00:06:58.380 00:06:58.390 transfer coefficient or water set in
00:06:59.969 00:06:59.979 fact in last class I have mentioned that
00:07:01.350 00:07:01.360 if it is turbulent flow we can use
00:07:03.830 00:07:03.840 detestable tore equation or see data
00:07:05.480 00:07:05.490 equation so in this problem let us use
00:07:07.700 00:07:07.710 detest both of equation let us bolt to
00:07:09.920 00:07:09.930 equation as you know is nothing but
00:07:12.020 00:07:12.030 nusselt number is equal to point zero
00:07:13.760 00:07:13.770 two three in also number to the power of
00:07:15.230 00:07:15.240 point a tarantula number to the power of
00:07:17.120 00:07:17.130 point four so we know Reynolds number we
00:07:19.430 00:07:19.440 also know the Prandtl number so if we
00:07:20.780 00:07:20.790 00:07:22.610 00:07:22.620 the Reynolds are nestled number four
00:07:23.960 00:07:23.970 water side is sixty eight point nine six
00:07:26.180 00:07:26.190 and so once you know the nestlé's number
00:07:27.950 00:07:27.960 you can find out the heat transfer
00:07:29.060 00:07:29.070 coefficient because heat transfer
00:07:30.290 00:07:30.300 coefficient is nothing but the self
00:07:31.940 00:07:31.950 number into thermal conductivity of
00:07:33.710 00:07:33.720 water divided by the diameter so if we
00:07:35.720 00:07:35.730 00:07:37.240 00:07:37.250 heat transfer coefficient and water side
00:07:39.560 00:07:39.570 is 3039 watt per meter square Kelvin now
00:07:44.810 00:07:44.820 let us find the heat transfer
00:07:46.490 00:07:46.500 coefficient on the condensation side so
00:07:48.710 00:07:48.720 condensation heat transfer coefficient
00:07:50.240 00:07:50.250 since condensation is this is a
00:07:52.490 00:07:52.500 shell-and-tube type of condenser so
00:07:54.740 00:07:54.750 obviously water is flowing through the
00:07:55.969 00:07:55.979 tube so condensation is taking place
00:07:57.260 00:07:57.270 outside the tubes and this is since
00:08:00.290 00:08:00.300 nothing is mentioned way let us take
00:08:01.760 00:08:01.770 this as a horizontal shell and tube type
00:08:04.040 00:08:04.050 of condenser so let us use the
00:08:05.390 00:08:05.400 correlation for horizontal condensation
00:08:08.120 00:08:08.130 on horizontal tubes so in fact in the
00:08:10.279 00:08:10.289 last class I mentioned that we can use
00:08:11.990 00:08:12.000 the classical correlation given by
00:08:14.510 00:08:14.520 nestled in fact nestles correlation is a
00:08:16.909 00:08:16.919 valid for laminar flow so here but this
00:08:20.690 00:08:20.700 is valid in fact you can cross check
00:08:22.279 00:08:22.289 that you will find that it is valid here
00:08:24.500 00:08:24.510 so let us apply the nusselt correlation
00:08:27.290 00:08:27.300 for finding the condensation heat
00:08:28.460 00:08:28.470 transfer coefficient so what in a cell's
00:08:30.650 00:08:30.660 correlation
00:08:39.460 00:08:39.470 so this is the nacelles correlation for
00:08:42.110 00:08:42.120 laminate film condensation outside
00:08:43.550 00:08:43.560 horizontal tube I have explained this in
00:08:45.350 00:08:45.360 the last lecture okay here as you know
00:08:49.130 00:08:49.140 this is the thermal conductivity of
00:08:51.190 00:08:51.200 saturated refrigerant this is the
00:08:54.230 00:08:54.240 density of saturated refrigerant at
00:08:56.150 00:08:56.160 condenser temperature and this is
00:08:58.220 00:08:58.230 acceleration due to gravity
00:08:59.480 00:08:59.490 these are latent heat of vaporization at
00:09:01.460 00:09:01.470 that temperature and pressure and needs
00:09:03.860 00:09:03.870 the total number of Stoops in a row and
00:09:06.380 00:09:06.390 D naught is the outer diameter of the
00:09:09.650 00:09:09.660 tube on which condensation is taking
00:09:11.030 00:09:11.040 place mu F is the viscosity of the
00:09:14.360 00:09:14.370 saturated liquid and delta T is nothing
00:09:16.940 00:09:16.950 but the temperature difference between
00:09:18.800 00:09:18.810 the refrigerant and the wall okay
00:09:22.580 00:09:22.590 surface let us say okay so this is the
00:09:25.610 00:09:25.620 nusselt correlation and here H naught is
00:09:29.270 00:09:29.280 in watt per meter square Kelvin and all
00:09:31.460 00:09:31.470 other units are in Si so you have to use
00:09:33.410 00:09:33.420 the SI units this you have to be careful
00:09:35.180 00:09:35.190 while using the unit cell so we know
00:09:37.760 00:09:37.770 from the problem you know everything
00:09:39.920 00:09:39.930 except delta T so let us find H naught
00:09:45.010 00:09:45.020 okay so if you substitute the number of
00:09:47.900 00:09:47.910 cubes per under a row we have to find
00:09:49.640 00:09:49.650 out that is capital n sincerely
00:09:51.650 00:09:51.660 mentioned that there are total number of
00:09:53.120 00:09:53.130 there are fifty-two tubes and they are
00:09:55.400 00:09:55.410 distributed in 13 rows so number of
00:09:57.500 00:09:57.510 cubes per row is nothing but 52 by 13
00:09:59.840 00:09:59.850 that is 4 so if we substitute this for
00:10:02.510 00:10:02.520 and the other property values you will
00:10:03.980 00:10:03.990 find that the nusselt correlation from
00:10:06.290 00:10:06.300 the nestlé's correlation H naught is
00:10:08.030 00:10:08.040 given as 2 175 divided by delta T to the
00:10:11.210 00:10:11.220 power of point 2 5 1
00:10:12.710 00:10:12.720 okay so here delta T as I have already
00:10:14.780 00:10:14.790 mentioned is nothing but the temperature
00:10:16.850 00:10:16.860 difference between the size of
00:10:18.470 00:10:18.480 condensing refrigerant and the surface
00:10:20.690 00:10:20.700 this is not known to us so what we have
00:10:23.330 00:10:23.340 to do is we have to use a trial and
00:10:25.010 00:10:25.020 error method okay trial and error method
00:10:27.290 00:10:27.300 means initially we you use a guess value
00:10:29.210 00:10:29.220 of delta T find out H naught find out u
00:10:32.540 00:10:32.550 naught and all and finally you have to
00:10:34.640 00:10:34.650 cross check whether the guess value is
00:10:36.980 00:10:36.990 correct value or not I will show you
00:10:38.960 00:10:38.970 that procedure now before that for water
00:10:44.630 00:10:44.640 cooled condensers without fins the
00:10:46.850 00:10:46.860 overall heat transfer coefficient is
00:10:48.200 00:10:48.210 given by this formula this also I have
00:10:49.970 00:10:49.980 explained in the last class
00:10:51.950 00:10:51.960 as you know this is the convective
00:10:54.180 00:10:54.190 resistance of the inside this is the
00:10:56.760 00:10:56.770 fouling resistance on water side and
00:10:58.710 00:10:58.720 this is the resistance offered by the
00:11:00.360 00:11:00.370 wall and this is the external resistance
00:11:03.540 00:11:03.550 okay now everything is known to us
00:11:06.330 00:11:06.340 because a nought and I a I and all can
00:11:08.700 00:11:08.710 be expressed in terms of diameters so
00:11:10.440 00:11:10.450 diameters are given to us properties are
00:11:12.510 00:11:12.520 also given and the fouling resistance is
00:11:14.880 00:11:14.890 also mentioned in the problem statement
00:11:16.020 00:11:16.030 so we know everything okay
00:11:18.420 00:11:18.430 so if you substitute everything you find
00:11:20.670 00:11:20.680 that the overall heat transfer
00:11:21.930 00:11:21.940 coefficient is like this 1 by u naught
00:11:25.410 00:11:25.420 is equal to 0.05 7/8 1 plus 1 by H
00:11:29.100 00:11:29.110 naught H naught is not fully known to us
00:11:31.530 00:11:31.540 because we do not know what is the delta
00:11:33.120 00:11:33.130 T okay so as I said we have to go for a
00:11:40.200 00:11:40.210 trial and error method so first let us
00:11:42.030 00:11:42.040 take a guess the initial guess value 5
00:11:44.520 00:11:44.530 degree centigrade there so once you take
00:11:46.710 00:11:46.720 a guess value of 5 degree centigrade
00:11:48.140 00:11:48.150 condensation heat transfer coefficient H
00:11:50.160 00:11:50.170 naught is equal to 2 175 divided by
00:11:52.740 00:11:52.750 delta T to the power of 0.25 so delta T
00:11:55.290 00:11:55.300 is 5 degrees so from this we find that
00:11:57.330 00:11:57.340 heat transfer coefficient is fourteen
00:11:59.670 00:11:59.680 fifty four point five watt per meter
00:12:01.110 00:12:01.120 square Kelvin on the refrigerant side
00:12:03.920 00:12:03.930 once you know this you can substitute
00:12:05.910 00:12:05.920 this in the expression for overall heat
00:12:07.680 00:12:07.690 transfer coefficient and you find that 1
00:12:09.750 00:12:09.760 by u naught is equal to point zero zero
00:12:12.150 00:12:12.160 one two six five six meter squared
00:12:13.920 00:12:13.930 Kelvin per bat that means the overall
00:12:17.670 00:12:17.680 heat transfer coefficient u naught is
00:12:18.990 00:12:19.000 equal to seven ninety point to write per
00:12:20.760 00:12:20.770 meter square Kelvin so we have found the
00:12:23.460 00:12:23.470 unit and we know that for the condenser
00:12:26.370 00:12:26.380 we can write this equation QC is equal
00:12:28.290 00:12:28.300 to u naught a naught into L MTD which is
00:12:31.470 00:12:31.480 equal to forty four point eight three
00:12:32.760 00:12:32.770 kilowatt QV is forty four point eight
00:12:34.860 00:12:34.870 three kilowatt now you know so we have
00:12:37.320 00:12:37.330 to power two in order to find out a
00:12:38.700 00:12:38.710 naught we have to find L MTD because u
00:12:40.740 00:12:40.750 naught is known to us them so LM today
00:12:43.320 00:12:43.330 as you know is for a condensation
00:12:45.120 00:12:45.130 process LM ttvo can be written like this
00:12:47.640 00:12:47.650 T naught T wo minus TW I divided by
00:12:51.150 00:12:51.160 natural log of TC minus TW I divided by
00:12:54.360 00:12:54.370 TC minus TW o whereas you know TC is the
00:12:57.930 00:12:57.940 temperature of the refrigerant T WI and
00:13:00.510 00:13:00.520 TW or the inlet and outlet temperatures
00:13:02.970 00:13:02.980 of water okay so all these
00:13:04.980 00:13:04.990 things are known to us so if you
00:13:06.030 00:13:06.040 substitute these value if you find that
00:13:07.440 00:13:07.450 the LM TT is twelve point three three
00:13:09.480 00:13:09.490 Kelvin okay so if we substitute the
00:13:11.940 00:13:11.950 values of L MTD and you note in the
00:13:14.220 00:13:14.230 expression for QC then you find that the
00:13:18.000 00:13:18.010 area required area that is outer area is
00:13:21.360 00:13:21.370 four point six meter square now as I
00:13:25.829 00:13:25.839 have already mentioned you should not
00:13:28.110 00:13:28.120 stop the this thing here because this
00:13:30.030 00:13:30.040 value we got by taking an initial guess
00:13:32.730 00:13:32.740 value of five degree Kelvin per for
00:13:36.060 00:13:36.070 delta T okay so now we have to see
00:13:37.860 00:13:37.870 whether delta T is really five degree
00:13:39.540 00:13:39.550 Kelvin or not if it is not five Kelvin
00:13:41.940 00:13:41.950 we have to go for the next trial okay so
00:13:46.290 00:13:46.300 far let us calculate what is the delta T
00:13:48.620 00:13:48.630 now delta T can also be written in this
00:13:51.750 00:13:51.760 manner delta T is equal to QC divided by
00:13:54.090 00:13:54.100 H naught into a naught because you can
00:13:56.850 00:13:56.860 write QC in terms of QC can be written
00:14:05.910 00:14:05.920 in terms of outer convective heat
00:14:08.310 00:14:08.320 transfer coefficient outer area into
00:14:12.380 00:14:12.390 refrigerant temperature minus surface
00:14:15.090 00:14:15.100 temperature okay this is nothing but
00:14:16.920 00:14:16.930 delta T right so it's not is nothing but
00:14:19.650 00:14:19.660 00:14:21.449 00:14:21.459 which is known to us a not just we have
00:14:23.400 00:14:23.410 computed okay
00:14:24.510 00:14:24.520 so if you substitute everything you can
00:14:25.829 00:14:25.839 find out what is the calculated value of
00:14:28.050 00:14:28.060 delta T that's what we are doing now
00:14:29.840 00:14:29.850 okay so if you substitute the values for
00:14:32.819 00:14:32.829 QC it's not and they are not you find
00:14:34.560 00:14:34.570 that delta T calculated is six point
00:14:38.430 00:14:38.440 seven Kelvin so you find that the guess
00:14:40.380 00:14:40.390 value is we have started the solution by
00:14:43.410 00:14:43.420 taking an initial guess value of five
00:14:45.540 00:14:45.550 degree Kelvin but when at the end when
00:14:47.280 00:14:47.290 you calculate delta T you find that it
00:14:49.290 00:14:49.300 is six point seven Kelvin since there is
00:14:50.819 00:14:50.829 a difference of two degree two degrees
00:14:52.769 00:14:52.779 between the gas value and the calculated
00:14:54.569 00:14:54.579 value we have to go for a next trial
00:14:57.090 00:14:57.100 then okay so in the next tale what we do
00:14:59.370 00:14:59.380 is let us assume a delta T of seven
00:15:01.560 00:15:01.570 Kelvin now okay and repeat the problem
00:15:03.150 00:15:03.160 repeat the calculations so what we do is
00:15:07.050 00:15:07.060 as I said since the calculate value is
00:15:08.699 00:15:08.709 not equal to the assumed value we have
00:15:10.170 00:15:10.180 to repeat the calculation with delta T
00:15:11.790 00:15:11.800 is equal to seven Kelvin there is a
00:15:13.439 00:15:13.449 second trial so once you assume delta T
00:15:16.920 00:15:16.930 as seven Kelvin again
00:15:18.319 00:15:18.329 you have to find out H not because it's
00:15:19.879 00:15:19.889 not easy expressed in terms of delta T
00:15:22.100 00:15:22.110 so once you find the H naught you find
00:15:24.769 00:15:24.779 the overall heat transfer coefficient
00:15:26.119 00:15:26.129 once you find the overall heat transfer
00:15:27.530 00:15:27.540 coefficient you find out area and from
00:15:30.199 00:15:30.209 the area again you find out what is
00:15:31.729 00:15:31.739 delta T calculated and you compare delta
00:15:34.160 00:15:34.170 T calculated with again the guess value
00:15:36.289 00:15:36.299 okay so this process has to be repeated
00:15:37.939 00:15:37.949 till you get the converse values right
00:15:41.150 00:15:41.160 so from there if you repeat the
00:15:42.590 00:15:42.600 calculation with seven Kelvin guess
00:15:44.989 00:15:44.999 value you find that the delta T
00:15:46.939 00:15:46.949 calculated will be six point nine six
00:15:49.519 00:15:49.529 kelvin now okay so this is almost equal
00:15:52.729 00:15:52.739 to seven Kelvin so you can stop here but
00:15:55.429 00:15:55.439 if you want more accuracy of course you
00:15:57.049 00:15:57.059 can again repeat the calculation by
00:15:59.509 00:15:59.519 taking a third trial value right
00:16:02.629 00:16:02.639 but since the difference is very less we
00:16:05.419 00:16:05.429 need not go for third trial okay so
00:16:11.299 00:16:11.309 since this value has it sufficiently
00:16:12.679 00:16:12.689 close to second guess value of seven K
00:16:14.210 00:16:14.220 we may stop here okay so for seven K or
00:16:19.309 00:16:19.319 temperature difference we obtain the
00:16:20.720 00:16:20.730 value of you not to be 754 watt per
00:16:23.179 00:16:23.189 meter square Kelvin so once you know the
00:16:25.639 00:16:25.649 value of u naught and LM TT and QC we
00:16:28.159 00:16:28.169 find the value of a naught equal to four
00:16:30.169 00:16:30.179 point eight two meter square okay
00:16:31.869 00:16:31.879 ultimately we have to find the length of
00:16:33.739 00:16:33.749 the tube okay so a naught is nothing but
00:16:36.829 00:16:36.839 there are 56 tubes okay so my total area
00:16:40.159 00:16:40.169 is 56 into PI D into L okay where PI D
00:16:45.079 00:16:45.089 dy is the outer diameter of the tube
00:16:46.699 00:16:46.709 right there are 56 tubes so we use 56 L
00:16:49.970 00:16:49.980 is the length of this thing which is
00:16:51.379 00:16:51.389 unknown to us but B naught is the outer
00:16:53.509 00:16:53.519 diameter which is known to a 16 mm okay
00:16:55.729 00:16:55.739 so if you substitute those values you
00:16:57.470 00:16:57.480 find that the required length is one
00:16:59.689 00:16:59.699 point seven one three meter okay this is
00:17:02.780 00:17:02.790 how you have to do the design of a shell
00:17:07.730 00:17:07.740 and tube condenser of course this is not
00:17:09.169 00:17:09.179 a complete design this is only a thermal
00:17:11.000 00:17:11.010 design of shell and tube condenser okay
00:17:13.340 00:17:13.350 so you have to proceed in a systematic
00:17:15.529 00:17:15.539 manner first by getting the required
00:17:17.360 00:17:17.370 properties right and then using the
00:17:19.960 00:17:19.970 correct formula and then calculate the
00:17:22.490 00:17:22.500 various quantities and then you have to
00:17:25.759 00:17:25.769 go as I said you have to go for or trial
00:17:27.769 00:17:27.779 and error method okay and when you are
00:17:30.139 00:17:30.149 using the trial and error method you
00:17:31.640 00:17:31.650 have to take use intelligent guess
00:17:33.980 00:17:33.990 values okay you should not use
00:17:35.240 00:17:35.250 unrealistic gas values then it may take
00:17:38.120 00:17:38.130 a long time you have to do the calculus
00:17:40.400 00:17:40.410 for many try you have to take many
00:17:41.720 00:17:41.730 trials okay so use the value judiciously
00:17:44.420 00:17:44.430 then it will convert within two three
00:17:46.010 00:17:46.020 steps right now let me explain the
00:17:50.240 00:17:50.250 design of an air-cooled condenser again
00:17:52.490 00:17:52.500 let me read the problem you have to
00:17:55.040 00:17:55.050 determine the required phase area of an
00:17:57.380 00:17:57.390 are twelve condenser for five ton
00:17:59.660 00:17:59.670 refrigeration plant the condensing
00:18:01.910 00:18:01.920 temperature is 40 degree centigrade the
00:18:03.980 00:18:03.990 system Co P is four point nine and
00:18:05.840 00:18:05.850 refrigeration effect is one ten point
00:18:08.390 00:18:08.400 eight kilo Joule per kg here at an inlet
00:18:11.300 00:18:11.310 temperature of 27 degrees centigrade
00:18:13.580 00:18:13.590 flows to the condenser with a phase
00:18:15.200 00:18:15.210 velocity of two point five meter per
00:18:17.180 00:18:17.190 second the inside and outside diameters
00:18:19.550 00:18:19.560 of the tubes are eleven point two six
00:18:21.680 00:18:21.690 and twelve point six eight millimeter
00:18:23.510 00:18:23.520 respectively fin efficiency is given as
00:18:25.940 00:18:25.950 point seven three and the other
00:18:27.470 00:18:27.480 dimensions these are the spacings and
00:18:29.300 00:18:29.310 thickness of fins okay a facing spacing
00:18:33.200 00:18:33.210 between two tubes in a row B is given by
00:18:38.390 00:18:38.400 43 mm and C 38 mm D is three point one
00:18:42.770 00:18:42.780 seven five mm and the thickness of the
00:18:44.390 00:18:44.400 fin is 0.25 four mm okay so what is
00:18:48.440 00:18:48.450 given here capacity is given and
00:18:50.390 00:18:50.400 condensing temperature is given co P is
00:18:52.220 00:18:52.230 given and the refrigeration effect is
00:18:53.570 00:18:53.580 given okay and then air inlet
00:18:55.730 00:18:55.740 temperature is given outlet temperature
00:18:57.110 00:18:57.120 is not given and phase velocity of air
00:18:59.570 00:18:59.580 is given as two point five meter per
00:19:00.830 00:19:00.840 second and die inner and outer diameter
00:19:02.960 00:19:02.970 of the tubes are given and other heat
00:19:05.600 00:19:05.610 exchanger dimensions are given okay so
00:19:11.210 00:19:11.220 as you know this we have discussed in
00:19:12.710 00:19:12.720 the last class I have shown you typical
00:19:14.330 00:19:14.340 I said this is the typical fin and tube
00:19:16.550 00:19:16.560 type of condenser and as I said this is
00:19:19.520 00:19:19.530 the face area okay this is the face area
00:19:22.570 00:19:22.580 we have to find out what is the face
00:19:24.620 00:19:24.630 area right and we have also defined
00:19:26.770 00:19:26.780 certain parameters for example as I was
00:19:29.240 00:19:29.250 telling you just now B is nothing but
00:19:32.240 00:19:32.250 the center to Center distance between
00:19:34.160 00:19:34.170 two consecutive tubes in a row right
00:19:37.160 00:19:37.170 this value is given C is this is a side
00:19:40.400 00:19:40.410 view okay C is the center to Center
00:19:42.140 00:19:42.150 distance between two rows right
00:19:45.169 00:19:45.179 so that is C and D is the center to
00:19:48.109 00:19:48.119 Center distance between two consecutive
00:19:49.339 00:19:49.349 scenes and T as I said is the thickness
00:19:53.209 00:19:53.219 of the film right so all these
00:19:55.430 00:19:55.440 parameters are given to us so we have to
00:19:57.649 00:19:57.659 ultimately find out the phase area and
00:19:59.959 00:19:59.969 we also know the phase velocity okay
00:20:03.229 00:20:03.239 phase velocity is mentioned as two point
00:20:05.209 00:20:05.219 five meter per second M now first thing
00:20:09.739 00:20:09.749 we do here is let us find out various
00:20:11.389 00:20:11.399 heat transfer areas all these areas have
00:20:13.609 00:20:13.619 been defined in the last lecture so you
00:20:15.589 00:20:15.599 can refer to the last lecture for these
00:20:17.269 00:20:17.279 formulae okay so I am just giving the
00:20:18.769 00:20:18.779 formula here now first is the bare tube
00:20:21.499 00:20:21.509 area a B a B is given by D minus T by BD
00:20:25.999 00:20:26.009 into PI D naught and D is nothing but
00:20:29.119 00:20:29.129 fin to fin spacing so that is three
00:20:30.919 00:20:30.929 point one seven five millimeter minus
00:20:33.529 00:20:33.539 0.25 4 is the thickness of the fin and B
00:20:36.499 00:20:36.509 is the spacing the center to Center
00:20:38.269 00:20:38.279 spacing between two tubes in a row that
00:20:40.489 00:20:40.499 is given as 43 mm and so if you
00:20:43.070 00:20:43.080 substitute these values or D naught is
00:20:45.320 00:20:45.330 the outer diameter of the tube so if you
00:20:46.879 00:20:46.889 substitute all these values you get this
00:20:48.769 00:20:48.779 value for a B and remember that this is
00:20:51.739 00:20:51.749 defined as meter square per row per
00:20:54.950 00:20:54.960 meter square face area this is very
00:20:56.570 00:20:56.580 important okay the unit so everything
00:20:58.820 00:20:58.830 all the areas we are expressing as meter
00:21:00.799 00:21:00.809 square per row per meter square face
00:21:02.509 00:21:02.519 area okay then let us calculate the fin
00:21:05.539 00:21:05.549 area AF fin area F switch this is the
00:21:07.729 00:21:07.739 formula again everything is known to us
00:21:10.669 00:21:10.679 D is known C is known D naught is known
00:21:12.529 00:21:12.539 B is known so if we substitute
00:21:13.940 00:21:13.950 everything you get the fin area to be
00:21:15.739 00:21:15.749 twenty-two point zero eight seven meter
00:21:18.079 00:21:18.089 00:21:20.060 00:21:20.070 area okay now let us find out what is
00:21:22.639 00:21:22.649 the minimum flow area minimum flow area
00:21:24.859 00:21:24.869 is as I said that is nothing but the
00:21:26.749 00:21:26.759 area between the two tubes okay the
00:21:29.389 00:21:29.399 where the velocity becomes maximum and
00:21:32.930 00:21:32.940 the flow area becomes minimum okay so
00:21:35.060 00:21:35.070 that is defined as this D minus T by D
00:21:37.190 00:21:37.200 into 1 minus D naught by B and again
00:21:39.709 00:21:39.719 everything is known so if you substitute
00:21:40.940 00:21:40.950 that you find that minimum flow area is
00:21:42.829 00:21:42.839 0.6 for 87 meter square per row per
00:21:45.769 00:21:45.779 meter square face area then total area a
00:21:51.049 00:21:51.059 naught is nothing but a B plus F that is
00:21:53.599 00:21:53.609 bare tube area plus fin tube area so
00:21:55.789 00:21:55.799 that is found to be twenty-two point
00:21:57.709 00:21:57.719 nine four meter square
00:21:58.909 00:21:58.919 per meter square so I said yeah okay and
00:22:00.830 00:22:00.840 the internal area internal area is AI
00:22:02.930 00:22:02.940 and the formula a is 4 ei is PI di by B
00:22:06.349 00:22:06.359 and this works out to be point 8 2 2 6 6
00:22:09.560 00:22:09.570 meter square per row per meter square
00:22:11.330 00:22:11.340 face area okay then we have to find out
00:22:13.369 00:22:13.379 the hydraulic diameter because we want
00:22:14.869 00:22:14.879 to find out the nusselt number and then
00:22:16.700 00:22:16.710 also numbers hydraulic diameter is
00:22:18.680 00:22:18.690 defined if you remember as the 4 into
00:22:22.279 00:22:22.289 minimum flow area divided by the wetted
00:22:24.109 00:22:24.119 perimeter okay and the formula for that
00:22:26.269 00:22:26.279 is given like this
00:22:33.159 00:22:33.169 okay so this is the formula for minimum
00:22:37.369 00:22:37.379 flow area I mean a hydraulic diameter D
00:22:39.680 00:22:39.690 H and C is known to us they see the
00:22:41.960 00:22:41.970 minimum flow area and a naught is the a
00:22:44.470 00:22:44.480 node is also known where these a total
00:22:46.700 00:22:46.710 area okay that is 22.9 4 so if you
00:22:49.159 00:22:49.169 substitute everything here okay this
00:22:51.139 00:22:51.149 should be 22.9 4 I rounded off it okay
00:22:54.320 00:22:54.330 it is actually 22.9 393 but I rounded it
00:22:57.019 00:22:57.029 off to 22.9 4 so you find that the
00:23:00.109 00:23:00.119 hydraulic diameter is given as 4 point 2
00:23:02.180 00:23:02.190 9 8 4 into 10 to the power of minus 3
00:23:03.889 00:23:03.899 meters and we also need these area
00:23:07.009 00:23:07.019 ratios for calculating the overall heat
00:23:09.169 00:23:09.179 transfer coefficient okay so this area
00:23:11.210 00:23:11.220 ratio a naught by AI is the total area
00:23:13.399 00:23:13.409 divided the internal area that works out
00:23:16.399 00:23:16.409 to be twenty seven point eight eight
00:23:17.509 00:23:17.519 four three and a B by a F that is a beta
00:23:20.299 00:23:20.309 beta divided by screened area is point
00:23:22.279 00:23:22.289 three seven one five so now we have
00:23:28.789 00:23:28.799 found all the required areas now let us
00:23:31.159 00:23:31.169 find out the condenser heat rejection
00:23:32.629 00:23:32.639 rate so in the last problem for water
00:23:34.759 00:23:34.769 cooled condenser the heat rejection
00:23:36.499 00:23:36.509 ratio is given directly okay but in this
00:23:38.659 00:23:38.669 problem it is not given directly but the
00:23:41.060 00:23:41.070 co p value is specified and we know that
00:23:43.310 00:23:43.320 heat rejection ratio is nothing but one
00:23:45.320 00:23:45.330 plus one by few P okay so we have to
00:23:47.149 00:23:47.159 find the heat rejection ratio first and
00:23:48.529 00:23:48.539 from the heat rejection ratio we can
00:23:50.269 00:23:50.279 find out the heat transfer rate at the
00:23:52.700 00:23:52.710 condenser okay so that's what I have
00:23:54.919 00:23:54.929 done here the condenser heat rejection
00:23:57.289 00:23:57.299 rate QC is equal to H R R into Q II
00:23:59.419 00:23:59.429 where Q is the refrigerant capacity that
00:24:01.759 00:24:01.769 is five tons and hey char R is one plus
00:24:04.129 00:24:04.139 one by COP and co-op is given as 4 point
00:24:06.289 00:24:06.299 9 + QE we know 5 10 convert that into
00:24:09.019 00:24:09.029 kilowatts by multiplying into three
00:24:11.060 00:24:11.070 point five one six seven
00:24:12.410 00:24:12.420 if you multiply that and substitute the
00:24:14.360 00:24:14.370 values you find that the required heat
00:24:15.830 00:24:15.840 rejection date condenser that is QC is
00:24:18.590 00:24:18.600 equal to twenty one point one seven
00:24:20.330 00:24:20.340 kilowatts in now we have to find out
00:24:22.730 00:24:22.740 what is the mass flow rate of
00:24:23.630 00:24:23.640 refrigerant to find out the mass flow
00:24:25.670 00:24:25.680 rate of refrigerant we know the
00:24:27.380 00:24:27.390 refrigeration capacity and also the
00:24:29.330 00:24:29.340 refrigeration effect is specified okay
00:24:31.130 00:24:31.140 so we know that if you do an energy
00:24:32.930 00:24:32.940 balance for the evaporator neglecting
00:24:36.790 00:24:36.800 the kinetic and potential energy changes
00:24:39.020 00:24:39.030 we know that the refrigeration capacity
00:24:40.960 00:24:40.970 is nothing but mass flow rate of
00:24:43.820 00:24:43.830 refrigerant into refrigeration effect
00:24:45.800 00:24:45.810 okay so refrigeration effect is
00:24:47.450 00:24:47.460 specified so substitute the value of
00:24:49.580 00:24:49.590 refrigeration effect in the refrigerant
00:24:51.050 00:24:51.060 capacity you find that the mass flow
00:24:52.640 00:24:52.650 rate of refrigerant is equal to 0.15 869
00:24:55.880 00:24:55.890 kg per second okay so now first let us
00:24:59.960 00:24:59.970 find out the condensation heat transfer
00:25:01.460 00:25:01.470 coefficient for that we need the
00:25:04.040 00:25:04.050 properties of r12 so there are
00:25:06.260 00:25:06.270 properties of r12 I have not mentioned
00:25:09.080 00:25:09.090 here but the properties have to be
00:25:11.060 00:25:11.070 evaluated at condensing temperature and
00:25:13.100 00:25:13.110 condensing temperature is specified as
00:25:15.410 00:25:15.420 forty degree centigrade so you have to
00:25:16.700 00:25:16.710 find out the saturated the properties of
00:25:18.980 00:25:18.990 r12 liquid and vapour at a forty degree
00:25:22.550 00:25:22.560 centigrade okay so I have used those
00:25:24.230 00:25:24.240 values and using those values have found
00:25:26.300 00:25:26.310 this non dimensional numbers okay first
00:25:29.060 00:25:29.070 I have found the Prandtl number of a
00:25:30.560 00:25:30.570 refrigerant that is CP a CP mu by K and
00:25:33.410 00:25:33.420 this is the Prandtl number for the
00:25:35.150 00:25:35.160 saturated liquid
00:25:36.050 00:25:36.060 okay F stands for liquid then okay so I
00:25:41.870 00:25:41.880 have you have to use all the liquid
00:25:43.640 00:25:43.650 values alright so if you use these
00:25:45.470 00:25:45.480 values you find that Prandtl number for
00:25:47.300 00:25:47.310 the liquid refrigerant is three point
00:25:48.620 00:25:48.630 two six four and the Reynolds number for
00:25:50.900 00:25:50.910 the gas okay jeez for the vapor or the
00:25:53.240 00:25:53.250 gas okay that is again can be written in
00:25:56.000 00:25:56.010 terms of the mass flow rates 4 into m
00:25:57.920 00:25:57.930 dot divided by PI D mu Z and this
00:26:00.560 00:26:00.570 Reynolds number is calculated when all
00:26:03.170 00:26:03.180 the mass is in vapor form okay so you
00:26:06.020 00:26:06.030 have to use the total mass flow rate
00:26:07.400 00:26:07.410 here right so this Reynolds number is
00:26:09.740 00:26:09.750 the Reynolds number when all the
00:26:11.510 00:26:11.520 refrigerant is in vapor form similarly
00:26:13.880 00:26:13.890 Reynolds number of the fluid is
00:26:15.920 00:26:15.930 calculated assuming that all the
00:26:17.750 00:26:17.760 refrigerant is in liquid form okay that
00:26:20.150 00:26:20.160 is our years from so if you substitute
00:26:22.010 00:26:22.020 the values you find that these the
00:26:23.270 00:26:23.280 Reynolds number of the refrigerant vapor
00:26:24.970 00:26:24.980 similarly
00:26:26.030 00:26:26.040 Reynolds number of the refrigerant
00:26:27.140 00:26:27.150 liquid is this okay so we got the
00:26:33.680 00:26:33.690 reynolds number and prandtl number then
00:26:37.670 00:26:37.680 to find the condenser heat transfer
00:26:39.500 00:26:39.510 coefficient inside tubes we use diene
00:26:41.690 00:26:41.700 occurs and crosses correlation which
00:26:43.730 00:26:43.740 assumes complete condensation in fact
00:26:45.890 00:26:45.900 this is the new correlation in the last
00:26:47.150 00:26:47.160 lecture I have shown two other
00:26:49.400 00:26:49.410 correlation chart on Charles correlation
00:26:51.620 00:26:51.630 and other correlation okay but here I am
00:26:54.020 00:26:54.030 using a different correlation okay this
00:26:56.450 00:26:56.460 is because I want to present as many
00:26:57.860 00:26:57.870 Cordova correlations as possible right
00:26:59.540 00:26:59.550 so let us calculate the condenser heat
00:27:01.580 00:27:01.590 transfer coefficient using there are
00:27:03.770 00:27:03.780 this D in a courser correlation and this
00:27:06.500 00:27:06.510 correlation is valid for under the
00:27:08.870 00:27:08.880 exemption that the condensation is
00:27:10.580 00:27:10.590 complete okay so this correlation
00:27:13.730 00:27:13.740 defines a modified Reynolds number REM
00:27:16.130 00:27:16.140 and this modified Reynolds number is
00:27:17.960 00:27:17.970 defined like this okay this correlation
00:27:21.530 00:27:21.540 if you notice correlates nusselt number
00:27:24.290 00:27:24.300 in terms of reynolds number and prandtl
00:27:26.210 00:27:26.220 number so this is the basic correlation
00:27:29.330 00:27:29.340 diene occurs and crossers correlation so
00:27:31.160 00:27:31.170 you can see that this looks like a
00:27:32.420 00:27:32.430 deters Volturi question okay you have a
00:27:34.190 00:27:34.200 constant here re to the power of point 8
00:27:36.080 00:27:36.090 and PR to the power of 1 by 3 okay only
00:27:38.780 00:27:38.790 difference is the Reynolds number that I
00:27:40.460 00:27:40.470 am using here is a modified Reynolds
00:27:42.800 00:27:42.810 number okay either Reynolds number of
00:27:45.350 00:27:45.360 the vapor nor the Reynolds number of gas
00:27:47.300 00:27:47.310 it is a modified Reynolds number and
00:27:49.190 00:27:49.200 modified Reynolds number formula is like
00:27:51.080 00:27:51.090 this it is written in terms of the
00:27:52.880 00:27:52.890 00:27:54.470 00:27:54.480 liquid and the density of the saturated
00:27:58.100 00:27:58.110 liquid and density of the saturated
00:27:59.510 00:27:59.520 vapor Rho a friend Rosie
00:28:00.800 00:28:00.810 so densities can be written in terms of
00:28:02.390 00:28:02.400 specific volumes and we know the
00:28:04.190 00:28:04.200 specific volumes from the property data
00:28:06.050 00:28:06.060 that is at 40 degree centigrade and re F
00:28:08.330 00:28:08.340 also we have found so you can find out
00:28:10.220 00:28:10.230 what is the modified Reynolds number and
00:28:12.530 00:28:12.540 Prandtl number is also known to us so if
00:28:14.270 00:28:14.280 you substitute all these values we can
00:28:16.190 00:28:16.200 find out what is the nusselt number so
00:28:22.490 00:28:22.500 substituting various property values and
00:28:23.990 00:28:24.000 Reynolds number we find that our
00:28:27.260 00:28:27.270 Reynolds number modified Reynolds number
00:28:28.970 00:28:28.980 is 431 383 and nusselt number is 12
00:28:34.400 00:28:34.410 sixty five point nine and condenser heat
00:28:37.400 00:28:37.410 transfer coefficient H I
00:28:39.290 00:28:39.300 is the 8200 6.7 watt per meter squared
00:28:42.590 00:28:42.600 Kelvin um okay for that so we have found
00:28:44.510 00:28:44.520 the kind of a teeny transfer coefficient
00:28:47.060 00:28:47.070 now let us find the eight side heat
00:28:49.190 00:28:49.200 transfer coefficient because for
00:28:50.299 00:28:50.309 calculating the overall heat transfer
00:28:51.350 00:28:51.360 coefficient you require heat transfer
00:28:53.720 00:28:53.730 coefficient on the refrigerant side heat
00:28:55.160 00:28:55.170 transfer coefficient on the a side okay
00:28:57.830 00:28:57.840 so let us find out the heat transfer
00:28:59.360 00:28:59.370 coefficient on the eight side remember
00:29:00.860 00:29:00.870 that there is a fiend plate fin type of
00:29:02.690 00:29:02.700 a condenser so you have to use suitable
00:29:05.480 00:29:05.490 correlations for plate fin type of heat
00:29:07.730 00:29:07.740 exchanger okay in fact if you remember
00:29:09.710 00:29:09.720 last time I was mentioning that case and
00:29:12.140 00:29:12.150 London have given several correlations
00:29:14.480 00:29:14.490 for different types of condensers
00:29:16.790 00:29:16.800 so we will be using the general
00:29:17.960 00:29:17.970 correlation suggested by case in London
00:29:19.910 00:29:19.920 okay so in fact if you remember the case
00:29:24.950 00:29:24.960 in London correlation is the Reynolds
00:29:28.160 00:29:28.170 number is defined in terms of the
00:29:29.450 00:29:29.460 maximum velocity and maximum velocity
00:29:32.240 00:29:32.250 takes place where the flow area is
00:29:33.770 00:29:33.780 minimum okay for maximum velocity is
00:29:35.810 00:29:35.820 nothing but the phase area if you can
00:29:37.580 00:29:37.590 show that it is nothing but the phase
00:29:38.900 00:29:38.910 area divided by I am sorry the phase
00:29:41.840 00:29:41.850 velocity divided by minimum flow area
00:29:44.260 00:29:44.270 this comes from your continuity equation
00:29:47.180 00:29:47.190 okay how did you get this let us say
00:29:51.169 00:29:51.179 that you have two tubes here okay and
00:29:54.799 00:29:54.809 this is the minimum flow area AC okay
00:29:59.570 00:29:59.580 and at this point of the velocity is U
00:30:02.930 00:30:02.940 max right and let us say this is the at
00:30:07.070 00:30:07.080 the face at the face you have the face
00:30:09.890 00:30:09.900 area okay or Radia between two tubes and
00:30:15.980 00:30:15.990 you also know the velocity phase
00:30:18.080 00:30:18.090 velocity okay and from mass balance we
00:30:20.360 00:30:20.370 know that au is constant
00:30:23.620 00:30:23.630 okay so u max is you'll find that phase
00:30:28.010 00:30:28.020 velocity divided by AC because we are
00:30:31.700 00:30:31.710 writing AC in terms of per meter square
00:30:34.930 00:30:34.940 face area okay so that is why a the face
00:30:37.310 00:30:37.320 area term doesn't come here because we
00:30:39.169 00:30:39.179 are doing all the calculation per meter
00:30:41.150 00:30:41.160 square face area okay so you find that
00:30:46.299 00:30:46.309 using that we find that the maximum
00:30:51.260 00:30:51.270 velocity is three point eight five for
00:30:52.970 00:30:52.980 me
00:30:53.180 00:30:53.190 per second so the faithful are the
00:30:54.560 00:30:54.570 velocity is two point five meter per
00:30:56.000 00:30:56.010 second but by the time the air comes
00:30:58.190 00:30:58.200 between the two tubes it gave its area
00:31:00.950 00:31:00.960 of cross-section it gets reduced so it's
00:31:02.660 00:31:02.670 velocity increases to three point eight
00:31:04.250 00:31:04.260 five one
00:31:05.150 00:31:05.160 okay then we find the Reynolds number
00:31:10.640 00:31:10.650 Reynolds number is au max into hydraulic
00:31:13.220 00:31:13.230 diameter divided by nu so whatever we
00:31:15.290 00:31:15.300 have calculated the hydraulic diameter
00:31:16.490 00:31:16.500 and all will be used now okay so we know
00:31:19.370 00:31:19.380 the hydraulic diameter value we have
00:31:22.370 00:31:22.380 computed this this is the kinematic
00:31:24.050 00:31:24.060 viscosity and u max is the maximum
00:31:26.710 00:31:26.720 velocity that a 3.85 four meter per
00:31:29.150 00:31:29.160 second so we substitute that you find
00:31:30.530 00:31:30.540 that Reynolds number is nine eighty
00:31:32.390 00:31:32.400 three point six then we you as I said we
00:31:37.610 00:31:37.620 use the general correlation suggested by
00:31:39.590 00:31:39.600 a case in London which is given as
00:31:41.750 00:31:41.760 nusselt number is H naught D H by K that
00:31:44.420 00:31:44.430 is equal to 0.1 170 knots number to the
00:31:46.550 00:31:46.560 power of 0.65 Prandtl number to the
00:31:48.140 00:31:48.150 power of 1 by 3 so we know Reynolds
00:31:50.540 00:31:50.550 number we know Prandtl number so we can
00:31:52.220 00:31:52.230 substitute this so we find that the
00:31:54.140 00:31:54.150 nusselt number is seven point eight
00:31:55.790 00:31:55.800 three five one and heat transfer
00:31:58.370 00:31:58.380 coefficient H naught is equal to 51
00:32:00.230 00:32:00.240 point seven seven watt per meter square
00:32:02.360 00:32:02.370 Kelvin now overall heat transfer
00:32:06.260 00:32:06.270 coefficient for plate fin type of heat
00:32:09.920 00:32:09.930 exchanger the formula is like this this
00:32:13.610 00:32:13.620 formula I mentioned in the last class
00:32:14.810 00:32:14.820 also so here you have the fouling
00:32:17.630 00:32:17.640 resistance on the refrigerant side you
00:32:21.140 00:32:21.150 don't have any fouling resistance on the
00:32:22.640 00:32:22.650 a side that means outside following
00:32:24.440 00:32:24.450 resistance is not there okay and you
00:32:29.720 00:32:29.730 know various for this thing a naught by
00:32:31.280 00:32:31.290 I and these are the area ratios are IRI
00:32:34.190 00:32:34.200 and are not are the inner and outer
00:32:36.350 00:32:36.360 radius of the tubes and etf's be the fin
00:32:39.620 00:32:39.630 efficiency which is known to us H naught
00:32:41.750 00:32:41.760 is the external heat transfer
00:32:42.830 00:32:42.840 coefficient H ie the internal heat
00:32:44.630 00:32:44.640 transfer coefficient okay so if you all
00:32:47.990 00:32:48.000 these things are known to us we have
00:32:49.280 00:32:49.290 already computed all these things so if
00:32:51.020 00:32:51.030 00:32:52.250 00:32:52.260 that overall heat transfer coefficient
00:32:54.050 00:32:54.060 is thirty one point two two nine watt
00:32:55.910 00:32:55.920 per meter squared Kelvin okay and now we
00:32:59.180 00:32:59.190 have to find out the LM TD because we
00:33:00.770 00:33:00.780 would like to we have to find out the
00:33:01.940 00:33:01.950 area so for that we have to find the LM
00:33:03.710 00:33:03.720 TD okay again we have to do some trial
00:33:06.110 00:33:06.120 and error
00:33:07.010 00:33:07.020 method here because we do not know what
00:33:09.710 00:33:09.720 is the outlet temperature of air neither
00:33:11.720 00:33:11.730 we know the outlet temperature of Wales
00:33:13.279 00:33:13.289 nor we know the mass flow rate of a room
00:33:15.500 00:33:15.510 okay now since we do not know these two
00:33:17.810 00:33:17.820 parameters
00:33:18.529 00:33:18.539 we cannot calculate the LM TD directly
00:33:21.590 00:33:21.600 so what we are to do is we have to
00:33:23.419 00:33:23.429 assume either mass flow rate or the
00:33:25.430 00:33:25.440 outlet temperature so it is easier to
00:33:27.820 00:33:27.830 okay so now it is all the same but let
00:33:30.620 00:33:30.630 us assume the outlet temperature of 8
00:33:32.659 00:33:32.669 okay the outlet temperature of the a
00:33:35.570 00:33:35.580 load I assume in such a way that it
00:33:36.860 00:33:36.870 should not be greater than the
00:33:37.820 00:33:37.830 condensing temperature obviously because
00:33:39.380 00:33:39.390 heat transfer has to take place from
00:33:40.610 00:33:40.620 refrigerant to a okay so in this problem
00:33:43.850 00:33:43.860 let us assume a value of 35 degrees for
00:33:46.250 00:33:46.260 the outlet temperature of a so once you
00:33:50.180 00:33:50.190 assume the outlet temperature of the air
00:33:51.529 00:33:51.539 inlet temperature is given as 27 degrees
00:33:53.389 00:33:53.399 condensing temperature is given as 40 so
00:33:55.460 00:33:55.470 we can calculate what is the LM TT so LM
00:33:58.159 00:33:58.169 TD is eight point three seven two five
00:33:59.600 00:33:59.610 degree centigrade okay
00:34:01.659 00:34:01.669 so once you know the LM TD we can find
00:34:04.760 00:34:04.770 out what is the total external area okay
00:34:07.700 00:34:07.710 a total left how do you know this
00:34:13.609 00:34:13.619 because QC is nothing but U naught into
00:34:15.560 00:34:15.570 total external area multiplied by L MTD
00:34:18.020 00:34:18.030 so LM TD is computed eight point three
00:34:21.050 00:34:21.060 seven two five and QC is a twenty one
00:34:23.810 00:34:23.820 point one seven and u naught is thirty
00:34:26.389 00:34:26.399 one point two two nine okay I'm
00:34:27.889 00:34:27.899 multiplying here because this twenty one
00:34:29.540 00:34:29.550 point one seven is kilowatt so I am
00:34:31.070 00:34:31.080 converting everything into vats because
00:34:32.990 00:34:33.000 unit is in watt per meter square Kelvin
00:34:34.820 00:34:34.830 now so if you do that you find that the
00:34:36.919 00:34:36.929 total external area is eighty point nine
00:34:39.260 00:34:39.270 seven six meter square okay so this is
00:34:42.169 00:34:42.179 the total area and remember that this is
00:34:44.329 00:34:44.339 a diff can have many rows right the
00:34:47.000 00:34:47.010 total area means total area of the
00:34:48.980 00:34:48.990 condenser that means area of all the
00:34:50.540 00:34:50.550 rows right and so far nothing has been
00:34:52.849 00:34:52.859 mentioned about the rows right and then
00:34:55.250 00:34:55.260 the last class have mentioned that the
00:34:56.659 00:34:56.669 number of rows can vary anywhere between
00:34:58.070 00:34:58.080 two to eight since this is not a very
00:35:00.650 00:35:00.660 large capacity system it is a five ton
00:35:02.359 00:35:02.369 capacity system let us take the number
00:35:05.180 00:35:05.190 of rows to be four okay so I am assuming
00:35:10.250 00:35:10.260 the number of rays to be four once you
00:35:12.079 00:35:12.089 assume the number of rows to be four
00:35:13.990 00:35:14.000 total area is nothing but a face area it
00:35:17.780 00:35:17.790 a number of rows into a naught Y is
00:35:20.960 00:35:20.970 why are we writing like this because a
00:35:22.550 00:35:22.560 naught is nothing but the total area per
00:35:24.890 00:35:24.900 meter square face area per number of
00:35:27.560 00:35:27.570 rows okay so that is how you get the on
00:35:29.420 00:35:29.430 this kind of formula and a naught is
00:35:31.280 00:35:31.290 known to us number of rows are assumed
00:35:33.380 00:35:33.390 to be four and a safe area is not known
00:35:36.620 00:35:36.630 for but eight total is just now we have
00:35:39.380 00:35:39.390 calculated 80 point nine seven six so we
00:35:41.510 00:35:41.520 substitute all these values you find
00:35:42.560 00:35:42.570 that face area is 0.882 meter square but
00:35:46.520 00:35:46.530 this is may not be the correct face area
00:35:48.320 00:35:48.330 you have to check because you have
00:35:49.460 00:35:49.470 assumed that the outlet temperature to
00:35:50.870 00:35:50.880 be thirty five degree centigrade okay
00:35:52.400 00:35:52.410 whether that is right under wrong you
00:35:54.230 00:35:54.240 have to check now how do we check that
00:35:55.880 00:35:55.890 we calculate the mass flow rate of air
00:35:58.010 00:35:58.020 mass rate of the aid is nothing but if
00:36:00.800 00:36:00.810 you apply the continuity equation is
00:36:02.540 00:36:02.550 nothing but Rho into a phase into V
00:36:05.120 00:36:05.130 where V the phase velocity that is two
00:36:07.310 00:36:07.320 point five meter per second and a phase
00:36:09.470 00:36:09.480 phase computed to be 0.882 four meter
00:36:11.660 00:36:11.670 square and Rho is the density of air
00:36:13.760 00:36:13.770 which is one point one seven seven four
00:36:15.470 00:36:15.480 kg per meter cube these are mean density
00:36:17.660 00:36:17.670 right so if you substitute these values
00:36:19.460 00:36:19.470 you find that this is the mass flow rate
00:36:20.810 00:36:20.820 of a right once you know the mass flow
00:36:23.510 00:36:23.520 rate of air you can easily calculate
00:36:24.740 00:36:24.750 what is the outlet temperature how can
00:36:27.320 00:36:27.330 you calculate that we know that for the
00:36:30.170 00:36:30.180 condenser you can also write QC as mass
00:36:34.160 00:36:34.170 flow rate of air into CP into delta T so
00:36:37.609 00:36:37.619 delta T is nothing but QC divided by
00:36:39.500 00:36:39.510 mass flow rate of air into CP CP I have
00:36:42.050 00:36:42.060 taken here as one point zero zero five
00:36:45.130 00:36:45.140 okay so now and the mass flow rate of a
00:36:50.180 00:36:50.190 we are computed and this is a Q seen
00:36:51.680 00:36:51.690 right here you need not kind of multiply
00:36:53.870 00:36:53.880 in 2000 because this is in kilo Joule
00:36:55.460 00:36:55.470 per kg Kelvin so you find that delta T
00:36:57.950 00:36:57.960 we have obtained we have obtained it to
00:36:59.540 00:36:59.550 be eight point one one degree centigrade
00:37:01.130 00:37:01.140 right now what is the delta T is eight
00:37:03.859 00:37:03.869 point one one degree centigrade means
00:37:05.150 00:37:05.160 what is the outlet temperature outlet
00:37:06.800 00:37:06.810 temperature is nothing but the outlet
00:37:09.050 00:37:09.060 for a of error is T Inlet of a plus
00:37:13.849 00:37:13.859 delta T okay T Inlet is given as twenty
00:37:16.430 00:37:16.440 seven plus eight point one one this is
00:37:19.280 00:37:19.290 thirty five point one one degree
00:37:21.349 00:37:21.359 centigrade so you find that
00:37:23.290 00:37:23.300 coincidentally of the water you have
00:37:25.460 00:37:25.470 calculated is very close to whatever you
00:37:27.620 00:37:27.630 have guessed is the guessed value and
00:37:29.660 00:37:29.670 calculated values are coming very close
00:37:31.490 00:37:31.500 okay so if this accuracy is sufficient
00:37:34.370 00:37:34.380 you can
00:37:34.789 00:37:34.799 top the trial and error procedure at
00:37:36.799 00:37:36.809 this point and you can take this face
00:37:38.269 00:37:38.279 area is the required face area but if
00:37:40.789 00:37:40.799 you want very high precision then you
00:37:43.069 00:37:43.079 can go for a second trial by taking the
00:37:45.799 00:37:45.809 outlet temperature to be that is a
00:37:47.479 00:37:47.489 thirty five point one okay so you can
00:37:49.400 00:37:49.410 continue this but sometimes if you get
00:37:51.640 00:37:51.650 accuracies of this kind of accuracy
00:37:53.900 00:37:53.910 there is no point in really going for
00:37:55.789 00:37:55.799 more and more number of trials because
00:37:57.799 00:37:57.809 remember that there is always an element
00:38:01.459 00:38:01.469 of uncertainty in the calculation of
00:38:03.829 00:38:03.839 heat transfer coefficients okay
00:38:05.839 00:38:05.849 the themselves may give uncertainties
00:38:08.719 00:38:08.729 could be as high as about plus or minus
00:38:10.549 00:38:10.559 twenty five percent okay so there is no
00:38:12.109 00:38:12.119 point in really looking for very close
00:38:14.169 00:38:14.179 accuracies in areas right so that is
00:38:20.599 00:38:20.609 what I have mentioned here so tp8 out as
00:38:22.759 00:38:22.769 calculate is thirty five point one one
00:38:24.199 00:38:24.209 degree centigrade
00:38:24.799 00:38:24.809 since the guess value is close to the
00:38:26.299 00:38:26.309 calculated value we may stop here for
00:38:28.729 00:38:28.739 better accuracy calculations have to be
00:38:30.229 00:38:30.239 repeated with second guess value of
00:38:31.609 00:38:31.619 thirty four point one degree centigrade
00:38:32.870 00:38:32.880 okay and there is one thing you must
00:38:35.150 00:38:35.160 keep in mind the values obtained will be
00:38:37.309 00:38:37.319 slightly different if other correlations
00:38:38.929 00:38:38.939 are used for H I as I said a large
00:38:41.719 00:38:41.729 number of correlations are available for
00:38:43.549 00:38:43.559 estimating the heat transfer
00:38:45.349 00:38:45.359 coefficients for example on the
00:38:46.640 00:38:46.650 condenser side or on the a side had used
00:38:49.459 00:38:49.469 some other heat transfer correlations
00:38:51.169 00:38:51.179 you might have got slightly different
00:38:53.359 00:38:53.369 results okay that's what I mean by
00:38:55.819 00:38:55.829 saying there is a lot of uncertainty
00:38:57.049 00:38:57.059 right now if you want you can check by
00:38:59.900 00:38:59.910 using other correlations and see what
00:39:01.999 00:39:02.009 value you are getting them okay so this
00:39:05.390 00:39:05.400 is the procedure for estimating for
00:39:07.400 00:39:07.410 design thermal design of condensers okay
00:39:10.429 00:39:10.439 you I should proceed in a systematic
00:39:12.349 00:39:12.359 manner the problem is very simple okay
00:39:14.539 00:39:14.549 so at this point I stop my lecture on
00:39:17.239 00:39:17.249 condensers and let us go to the next
00:39:19.789 00:39:19.799 important component that is evaporator
00:39:21.679 00:39:21.689 so I will give a brief introduction and
00:39:23.299 00:39:23.309 classification of evaporators in this
00:39:25.339 00:39:25.349 lecture okay
00:39:28.969 00:39:28.979 so as you know evaporator like condenser
00:39:31.549 00:39:31.559 is also a heat exchanger in an
00:39:34.039 00:39:34.049 evaporator the refrigerant boils or
00:39:35.660 00:39:35.670 evaporates and in doing so absorbs heat
00:39:37.999 00:39:38.009 from the substance being refrigerated
00:39:41.229 00:39:41.239 the name evaporator refers to the
00:39:43.519 00:39:43.529 evaporation process occurring in the
00:39:45.019 00:39:45.029 heat exchanger
00:39:47.060 00:39:47.070 now let us look at the classification of
00:39:48.800 00:39:48.810 evaporators in fact you can classify
00:39:50.300 00:39:50.310 operators in many ways there are several
00:39:53.630 00:39:53.640 ways of classifying the operators
00:39:55.130 00:39:55.140 depending upon the heat transfer process
00:39:56.840 00:39:56.850 or depending upon the refrigerant flow
00:39:58.730 00:39:58.740 type or depending upon the condition of
00:40:00.650 00:40:00.660 free transfer surface etc ok for example
00:40:03.770 00:40:03.780 you can classify them as either force
00:40:06.860 00:40:06.870 convection type or natural convection
00:40:08.630 00:40:08.640 type now as you know involve what is a
00:40:11.750 00:40:11.760 force convection type evaporator in
00:40:13.280 00:40:13.290 force convection type evaporator just
00:40:15.200 00:40:15.210 like force convection type condenser a
00:40:17.000 00:40:17.010 fan or pump is used to circulate the
00:40:19.310 00:40:19.320 external fluid X name so it could be
00:40:20.900 00:40:20.910 water or air or any other media okay so
00:40:24.920 00:40:24.930 you need a pump or fan for circulating
00:40:27.350 00:40:27.360 this external fluid okay and make the
00:40:31.610 00:40:31.620 make it flow or the heat transfer
00:40:32.930 00:40:32.940 surface which is cooled by evaporation
00:40:34.820 00:40:34.830 of refrigerant this is the force
00:40:36.170 00:40:36.180 convection type evaporate ever natural
00:40:38.510 00:40:38.520 convection type as you know a natural
00:40:40.490 00:40:40.500 convection type we don't use either a
00:40:41.840 00:40:41.850 fan or pond and the flow circulation
00:40:44.420 00:40:44.430 takes place because of by in sea effects
00:40:46.520 00:40:46.530 the baiioons effects are induced due to
00:40:48.290 00:40:48.300 density differences which are caused by
00:40:50.450 00:40:50.460 temperature difference okay this is
00:40:52.610 00:40:52.620 nothing but the natural convection type
00:40:53.840 00:40:53.850 evaporator just like natural convection
00:40:55.430 00:40:55.440 type condenser okay in natural
00:40:58.010 00:40:58.020 convection type evaporator refrigerant
00:41:00.410 00:41:00.420 always boils inside tubes and evaporator
00:41:02.450 00:41:02.460 is located at the top you have to locate
00:41:04.910 00:41:04.920 the evaporator at the top because you
00:41:06.650 00:41:06.660 are relying on the natural convection
00:41:08.060 00:41:08.070 natural convection means what happens is
00:41:10.730 00:41:10.740 when you are keeping at the top a vom
00:41:13.010 00:41:13.020 air comes in contact with the evaporator
00:41:14.330 00:41:14.340 it becomes cold once it becomes cold its
00:41:17.390 00:41:17.400 density increases once it density
00:41:19.250 00:41:19.260 increases because of the buoyancy effect
00:41:21.050 00:41:21.060 it tries to settle down when it settles
00:41:24.140 00:41:24.150 down or the vame from the bottom Rises
00:41:26.840 00:41:26.850 hub and wom air goes to the evaporator
00:41:30.400 00:41:30.410 it gets cooled and again it comes down
00:41:33.020 00:41:33.030 so this cycle is repeated okay so to
00:41:35.360 00:41:35.370 continue maintain this cycle you have to
00:41:37.040 00:41:37.050 keep the evaporator at a height the
00:41:41.360 00:41:41.370 temperature of fluid which is cooled by
00:41:42.800 00:41:42.810 by decreases and I am just explaining
00:41:44.930 00:41:44.940 what is the mechanism temperature of
00:41:46.520 00:41:46.530 fluid which is cooled by it decreasing
00:41:48.320 00:41:48.330 decreases and it's density decreases as
00:41:51.710 00:41:51.720 a result the fluid moves downwards due
00:41:53.930 00:41:53.940 to buoyancy and the bomb fluid rises up
00:41:55.610 00:41:55.620 to replace it term okay you can also
00:41:58.640 00:41:58.650 classify the evaporators based on the
00:42:00.590 00:42:00.600 president flow whether it is taking
00:42:02.120 00:42:02.130 place inside the tubes are outside tubes
00:42:05.200 00:42:05.210 the heat transfer the this is very
00:42:07.490 00:42:07.500 important because the heat transfer
00:42:08.900 00:42:08.910 phenomena okay just like condensation is
00:42:11.450 00:42:11.460 entirely different if it operational
00:42:14.390 00:42:14.400 boiling is taking place inside the tubes
00:42:16.190 00:42:16.200 or if it is staying outside the tubes
00:42:18.470 00:42:18.480 okay the phenomena is different the
00:42:19.880 00:42:19.890 correlations will be different and the
00:42:21.260 00:42:21.270 values of heat times the coefficients
00:42:22.730 00:42:22.740 also will be different
00:42:23.660 00:42:23.670 so it's very very important to keep this
00:42:25.460 00:42:25.470 in mind and use the suitable
00:42:27.110 00:42:27.120 correlations okay so this is another way
00:42:29.660 00:42:29.670 of for classifying the third way of
00:42:32.120 00:42:32.130 classifying is by classifying them
00:42:35.210 00:42:35.220 either as slider type of evaporators or
00:42:38.270 00:42:38.280 dry expansion type of evaporators in
00:42:41.420 00:42:41.430 flooded type evaporators liquid
00:42:44.120 00:42:44.130 refrigerant covers the entire heat
00:42:45.740 00:42:45.750 transfer surface okay this is known as a
00:42:47.720 00:42:47.730 flooded type evaporator and the
00:42:49.010 00:42:49.020 refrigerant leaves evaporated as liquid
00:42:51.740 00:42:51.750 vapor mixture okay and what is the dry
00:42:55.070 00:42:55.080 expansion type in a dry expansion type
00:42:57.070 00:42:57.080 the refrigerant leaves the evaporator in
00:42:59.750 00:42:59.760 vapour form and not the entire heat
00:43:02.240 00:43:02.250 transistor is a surface area is covered
00:43:03.920 00:43:03.930 with liquid okay there are some area is
00:43:06.080 00:43:06.090 covered with a vapor okay so this is
00:43:08.060 00:43:08.070 known as dry type now let let me explain
00:43:12.920 00:43:12.930 the salient features of some of the
00:43:14.990 00:43:15.000 important types of evaporators let me
00:43:17.840 00:43:17.850 begin with natural convection type of
00:43:19.850 00:43:19.860 evaporator okay natural convection type
00:43:22.610 00:43:22.620 of evaporators are mainly used in
00:43:24.920 00:43:24.930 domestic refrigerators and cold storages
00:43:28.240 00:43:28.250 since flow is Banshee driven evaporator
00:43:30.890 00:43:30.900 has to be kept at the top you might have
00:43:35.030 00:43:35.040 a for example let me everybody must have
00:43:36.860 00:43:36.870 seen it in old type refrigerators not
00:43:41.090 00:43:41.100 Frost fitted in conventional type
00:43:42.770 00:43:42.780 refrigerators the evaporator is kept at
00:43:45.050 00:43:45.060 the top okay
00:43:48.260 00:43:48.270 in fact this is nothing but evaporator
00:43:51.260 00:43:51.270 comes freezer box okay operator and it
00:43:56.300 00:43:56.310 also acts as a freezer compartment or
00:43:58.580 00:43:58.590 freezer box
00:43:59.360 00:43:59.370 okay so evaporated tubes are kept here
00:44:03.140 00:44:03.150 it can be a roll bond type or cube and
00:44:05.030 00:44:05.040 plate type and you store the food
00:44:08.540 00:44:08.550 products everywhere the frozen food is
00:44:10.220 00:44:10.230 kept here and other food foodstuffs are
00:44:12.170 00:44:12.180 kept here vegetables fruits etcetera
00:44:14.480 00:44:14.490 okay so the gravitation is in this
00:44:16.520 00:44:16.530 direction this is the top so since you
00:44:18.920 00:44:18.930 are keeping the Opera at the top of the
00:44:21.109 00:44:21.119 air close to the evaporator becomes cold
00:44:23.420 00:44:23.430 and since its density increases there it
00:44:26.000 00:44:26.010 will come down okay so if you see from
00:44:27.770 00:44:27.780 the side the operator will be something
00:44:32.000 00:44:32.010 like this okay so cold air comes down
00:44:34.450 00:44:34.460 right and as it comes down it comes in
00:44:37.070 00:44:37.080 contact with the food products kept at
00:44:38.870 00:44:38.880 the bottom and it takes the heat from
00:44:41.120 00:44:41.130 the food products and it becomes mom
00:44:42.620 00:44:42.630 once it becomes warm again it rises up
00:44:44.660 00:44:44.670 okay once you try this up again it comes
00:44:47.150 00:44:47.160 in contact with the evaporator surface
00:44:49.040 00:44:49.050 it becomes cold and again it comes down
00:44:51.140 00:44:51.150 so this is a natural circulation is
00:44:52.550 00:44:52.560 maintained by keeping the operator at
00:44:54.260 00:44:54.270 the top okay normally these are unfilled
00:45:01.490 00:45:01.500 when used in cold storages the as I said
00:45:04.010 00:45:04.020 these are mainly used in domestic
00:45:05.120 00:45:05.130 refrigerators in cold storage in
00:45:06.800 00:45:06.810 domestic refrigerators fins are added
00:45:09.410 00:45:09.420 but in cold studies fins are not used
00:45:11.510 00:45:11.520 okay a fabrication space should be
00:45:14.660 00:45:14.670 provided all around the operators 4/8
00:45:16.580 00:45:16.590 flow this is very important just like
00:45:18.340 00:45:18.350 condensers the flatback condensers are
00:45:20.599 00:45:20.609 Virant you type of condensers you are
00:45:22.760 00:45:22.770 relying on by on sea effects for no air
00:45:25.400 00:45:25.410 flow okay so the Delta T's are not
00:45:27.349 00:45:27.359 normally very high so the potential for
00:45:30.020 00:45:30.030 the air flow is not generally small so
00:45:32.660 00:45:32.670 if there is large resistance then the
00:45:34.730 00:45:34.740 air flow gets affected adversely okay so
00:45:37.010 00:45:37.020 if you want to have good air flow you
00:45:38.960 00:45:38.970 have to provide sufficient space all
00:45:41.060 00:45:41.070 around the evaporator so that it can
00:45:43.130 00:45:43.140 flow with minimum resistance them okay
00:45:45.440 00:45:45.450 that's why you might have seen in the
00:45:46.970 00:45:46.980 domestic refrigerator that they don't
00:45:48.109 00:45:48.119 put the evaporator right at the top that
00:45:50.660 00:45:50.670 means there will be some space all
00:45:51.890 00:45:51.900 around the evaporator so that air can
00:45:53.210 00:45:53.220 flow all around the evaporator okay and
00:45:56.530 00:45:56.540 baffles are provided to separate the
00:45:58.700 00:45:58.710 vomit and cold air plumes now what are
00:46:04.400 00:46:04.410 the advantages of for natural
00:46:05.630 00:46:05.640 circulation evaporators evaporator
00:46:08.630 00:46:08.640 occupies less force per floor space this
00:46:10.820 00:46:10.830 is very important especially in cold
00:46:13.160 00:46:13.170 storages cinder because floor space if
00:46:15.650 00:46:15.660 the system occupies a lot of floor space
00:46:17.359 00:46:17.369 then valuable floor space is lost
00:46:19.490 00:46:19.500 because you could have stored some
00:46:20.930 00:46:20.940 products in that floor space and by
00:46:22.760 00:46:22.770 storing more products you could have
00:46:24.410 00:46:24.420 earned more money okay for floor space
00:46:26.540 00:46:26.550 is very valuable
00:46:27.510 00:46:27.520 so when you are using a natural
00:46:29.010 00:46:29.020 convection type of evaporators in cold
00:46:31.950 00:46:31.960 storage they are kept at the right near
00:46:34.020 00:46:34.030 the ceiling okay so it doesn't occupy
00:46:35.940 00:46:35.950 any floor space right this is one of the
00:46:38.220 00:46:38.230 advantages of as insulation type
00:46:40.050 00:46:40.060 evaporators second advantage is they can
00:46:42.870 00:46:42.880 operate for longer periods without
00:46:44.460 00:46:44.470 defrosting and they are simple to make
00:46:48.270 00:46:48.280 and easy to maintain
00:46:49.230 00:46:49.240 because especially in cold storages and
00:46:51.330 00:46:51.340 all they are playing tubes okay normally
00:46:53.760 00:46:53.770 they are unfilled so they are they'll be
00:46:55.260 00:46:55.270 simply welded at the site so there are
00:46:57.600 00:46:57.610 no fields nothing just you have to take
00:46:59.160 00:46:59.170 the pipes and well the pipes at the side
00:47:01.020 00:47:01.030 okay and the maintenance is also easy
00:47:03.660 00:47:03.670 and very useful when low air velocities
00:47:07.170 00:47:07.180 and minimum dehumidification of the
00:47:08.670 00:47:08.680 product is required the since you are
00:47:11.460 00:47:11.470 relying on natural convection and the
00:47:13.740 00:47:13.750 delta T available for natural convection
00:47:15.830 00:47:15.840 obviously you won't find any eight
00:47:17.700 00:47:17.710 blasts or anything okay so the ideal
00:47:19.590 00:47:19.600 velocity will be very very small once
00:47:21.359 00:47:21.369 the air velocity is small there is no
00:47:22.830 00:47:22.840 danger of products getting dried up too
00:47:25.890 00:47:25.900 much okay these are one typical problem
00:47:27.840 00:47:27.850 with forced convection type of
00:47:30.060 00:47:30.070 evaporators because my velocity is high
00:47:31.980 00:47:31.990 high air velocity means high heat and
00:47:33.780 00:47:33.790 mass transfer rate so drying of a
00:47:35.430 00:47:35.440 products take place whereas in natural
00:47:37.590 00:47:37.600 convection type this problem is not
00:47:39.180 00:47:39.190 there okay however there are certain
00:47:45.050 00:47:45.060 disadvantages the disadvantage obviously
00:47:49.260 00:47:49.270 is that you require very long lengths
00:47:51.240 00:47:51.250 because the overall heat transfer
00:47:52.109 00:47:52.119 coefficient is typically small this is
00:47:54.210 00:47:54.220 small because you are relying on natural
00:47:56.190 00:47:56.200 convection hence higher refrigerant
00:47:59.849 00:47:59.859 inventory and higher pressure drops once
00:48:01.650 00:48:01.660 the required to blend becomes large you
00:48:03.900 00:48:03.910 have to put large amount of refrigerant
00:48:06.120 00:48:06.130 inside the system okay once you put a
00:48:08.070 00:48:08.080 large amount of refrigerant inside
00:48:09.090 00:48:09.100 system there are other problems the cost
00:48:11.580 00:48:11.590 will be more okay and if the refrigerant
00:48:13.620 00:48:13.630 is a toxic and flammable it will have
00:48:15.750 00:48:15.760 safety problems okay in addition to that
00:48:18.420 00:48:18.430 there are other problems like pressure
00:48:21.150 00:48:21.160 equalization takes a long time and
00:48:23.060 00:48:23.070 defrosting also takes a long time okay
00:48:25.590 00:48:25.600 so these are some of the disadvantages
00:48:26.790 00:48:26.800 of having long lengths okay in addition
00:48:29.670 00:48:29.680 to this if you have long refrigerant
00:48:31.980 00:48:31.990 tubing pressure drop also will be large
00:48:33.810 00:48:33.820 so if you want to minimize the pressure
00:48:35.099 00:48:35.109 drop you may have to go for parallel
00:48:36.840 00:48:36.850 circuits okay
00:48:39.820 00:48:39.830 now let me quickly explain the second
00:48:41.680 00:48:41.690 type that is the flooded type
00:48:42.880 00:48:42.890 evaporators they are typically used in
00:48:45.910 00:48:45.920 large ammonia systems the refrigerant
00:48:48.850 00:48:48.860 enters a surge tank through a flow type
00:48:50.650 00:48:50.660 expansion valve the compressor directly
00:48:54.010 00:48:54.020 draws the flash flash vapor which
00:48:55.540 00:48:55.550 improves the performance as you know
00:48:57.100 00:48:57.110 that once you flash vapor is not allowed
00:48:58.840 00:48:58.850 to go to the evaporator performance
00:49:00.640 00:49:00.650 improves we have seen this in multistage
00:49:02.770 00:49:02.780 systems and the liquid refrigerant
00:49:04.540 00:49:04.550 enters the evaporator from the bottom of
00:49:06.310 00:49:06.320 the surge tank the mixture of liquid and
00:49:08.950 00:49:08.960 vapor flows along the evaporator tubes
00:49:11.010 00:49:11.020 the vapor is separated as it enters the
00:49:13.750 00:49:13.760 surge drum or surge tank okay another on
00:49:16.030 00:49:16.040 evaporated liquid is recirculated so let
00:49:18.220 00:49:18.230 me quickly explain this so this is the
00:49:21.820 00:49:21.830 flooded type of evaporator okay so being
00:49:24.640 00:49:24.650 the evaporator portion right that is the
00:49:29.560 00:49:29.570 timing let us assume that if you use for
00:49:31.750 00:49:31.760 let us say cooling area you have a fan
00:49:35.680 00:49:35.690 and fins another it is blowing over this
00:49:37.360 00:49:37.370 so we have a the component surge tank
00:49:40.000 00:49:40.010 here and refrigerant from the condenser
00:49:42.330 00:49:42.340 enters the surge tank through the float
00:49:44.980 00:49:44.990 valve these float wall acts as an
00:49:47.020 00:49:47.030 expansion device here okay these
00:49:49.660 00:49:49.670 expansion device used here and what is
00:49:51.880 00:49:51.890 the purpose of this float type of valve
00:49:53.800 00:49:53.810 it always maintains a required level of
00:49:56.070 00:49:56.080 refrigerant in the surge tank okay when
00:49:58.660 00:49:58.670 the level Falls the valve will open more
00:50:01.120 00:50:01.130 more refrigerant will come here so
00:50:03.130 00:50:03.140 normally this is connected to a
00:50:04.600 00:50:04.610 condenser or receiver condenser okay and
00:50:07.540 00:50:07.550 you can see that when the refrigerant
00:50:09.970 00:50:09.980 enters at this point it is vapor plus
00:50:12.520 00:50:12.530 liquid because due to flashing across
00:50:14.500 00:50:14.510 that expansion device some vapour would
00:50:16.210 00:50:16.220 have been generated so you have both
00:50:18.010 00:50:18.020 vapor and liquid but what you are doing
00:50:19.930 00:50:19.940 is by separating vapor and liquid in the
00:50:21.670 00:50:21.680 surge tank you are allowing only liquid
00:50:23.680 00:50:23.690 to go to the evaporator and vapour
00:50:25.420 00:50:25.430 instead of going to the evaporator and
00:50:26.920 00:50:26.930 it directly goes to the compressor okay
00:50:28.690 00:50:28.700 so that is how you can improve the
00:50:30.040 00:50:30.050 efficiency of the evaporator so as you
00:50:32.770 00:50:32.780 can see the from the picture that only
00:50:34.600 00:50:34.610 liquid refrigerant goes through the
00:50:35.980 00:50:35.990 evaporator and as the it flows to the
00:50:38.200 00:50:38.210 evaporator it takes heat from the
00:50:39.850 00:50:39.860 surroundings and vapour is generated
00:50:41.230 00:50:41.240 then okay so you can see the vapour
00:50:44.470 00:50:44.480 bubbles so you find that at the outlet
00:50:47.080 00:50:47.090 of the evaporator again you have vapor
00:50:51.100 00:50:51.110 liquid mixture this is the feature of a
00:50:53.800 00:50:53.810 flooded
00:50:54.250 00:50:54.260 type of operator not all that
00:50:55.840 00:50:55.850 refrigerant that goes to the evaporator
00:50:57.550 00:50:57.560 will evaporate okay there will be a
00:50:59.410 00:50:59.420 large amount which is uh Nev operated
00:51:01.000 00:51:01.010 then now another operated amount will
00:51:02.770 00:51:02.780 simply recirculate so whatever vapor is
00:51:05.380 00:51:05.390 there again that way / + water vapor is
00:51:07.450 00:51:07.460 generated here both will be compressed
00:51:09.460 00:51:09.470 by the compressor Ram okay so this is a
00:51:11.710 00:51:11.720 flooded type evaporator
00:51:13.150 00:51:13.160 you can see that there are a lot of
00:51:14.200 00:51:14.210 liquid in the evaporator and the
00:51:15.610 00:51:15.620 evaporator surfaces are always wet that
00:51:17.890 00:51:17.900 will give you higher heat transfer
00:51:19.090 00:51:19.100 coefficient on the refrigerant side so
00:51:21.190 00:51:21.200 these are advantage of fluid type of
00:51:22.630 00:51:22.640 evaporator okay and mass flow rate
00:51:26.590 00:51:26.600 through evaporator is not same as the
00:51:28.150 00:51:28.160 mass flow rate through compressor and
00:51:29.680 00:51:29.690 the ratio of these two mass flow rates
00:51:31.510 00:51:31.520 is called as recirculation factor s and
00:51:34.150 00:51:34.160 if you apply the mass balance for steady
00:51:36.250 00:51:36.260 state whatever mass is leaving the surge
00:51:38.860 00:51:38.870 tank must enter the surge tank okay then
00:51:42.700 00:51:42.710 that means what you have to do you have
00:51:44.260 00:51:44.270 to apply mass balance across the surge
00:51:47.380 00:51:47.390 tank okay from that you can easily show
00:51:49.480 00:51:49.490 that the recirculation factor s is 1
00:51:53.860 00:51:53.870 minus X 4 divided by X what are X 4 and
00:51:57.430 00:51:57.440 X X 4 is a quality of refrigerant at the
00:52:04.210 00:52:04.220 inlet to the surge tank and X is the
00:52:06.430 00:52:06.440 quality of the refrigerant at the outlet
00:52:08.620 00:52:08.630 of the evaporator okay so this is by
00:52:11.620 00:52:11.630 applying the mass balance across the
00:52:13.120 00:52:13.130 surge tank okay so once you know the
00:52:19.030 00:52:19.040 qualities you can calculate what is a
00:52:20.350 00:52:20.360 circulation factor circulation factor
00:52:22.120 00:52:22.130 will be greater than 1 that means more
00:52:24.930 00:52:24.940 refrigerant circulates through the
00:52:26.710 00:52:26.720 evaporator than is evaporated okay now
00:52:32.080 00:52:32.090 since liquid what are the advantages
00:52:33.610 00:52:33.620 since liquid refrigerant is in contact
00:52:35.290 00:52:35.300 with whole of operated surface the
00:52:37.300 00:52:37.310 refrigerant side heat transfer
00:52:38.620 00:52:38.630 coefficient will be very high sometimes
00:52:41.170 00:52:41.180 the liquid refrigerant pump may also be
00:52:42.820 00:52:42.830 used to further increase the heat
00:52:44.110 00:52:44.120 transfer coefficient term the
00:52:46.510 00:52:46.520 lubricating oil tends to accumulate in
00:52:48.190 00:52:48.200 the flooded evaporator hence an
00:52:49.420 00:52:49.430 effective oil separator must be used
00:52:50.980 00:52:50.990 immediately after the compressor okay
00:52:55.800 00:52:55.810 right I'll stop the lecture here and I
00:52:59.140 00:52:59.150 will continue this lecture in the next
00:53:00.940 00:53:00.950 class okay in the next class I will give
00:53:03.880 00:53:03.890 you a formula for calculating the weight
00:53:06.730 00:53:06.740 transfer coefficients and
00:53:07.880 00:53:07.890 of evaporators okay thank you
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