Pressure Testing Cooling Systems -EricTheCarGuy

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Language: en

00:00:01.580
greetings viewers eric the car guy here
00:00:03.979 00:00:03.989 back again with another well I can't
00:00:05.660 00:00:05.670 necessarily call it a repair video let's
00:00:07.820 00:00:07.830 call this one another one in the basics
00:00:11.029 00:00:11.039 series I've been trying to develop a
00:00:13.430 00:00:13.440 series of videos that cover the basics
00:00:15.289 00:00:15.299 of diagnosis and repair and this would
00:00:18.380 00:00:18.390 be one of them
00:00:19.160 00:00:19.170 behind me a 1999 Honda Civic it came in
00:00:23.690 00:00:23.700 with coolant everywhere underneath the
00:00:26.540 00:00:26.550 hood apparently it was bubbling over
00:00:29.000 00:00:29.010 overheating stuff a spring everywhere it
00:00:31.310 00:00:31.320 was kind of dramatic probably a bunch of
00:00:33.739 00:00:33.749 steam it got pretty hot not a happy
00:00:36.139 00:00:36.149 vehicle so what's the first thing that
00:00:37.910 00:00:37.920 we do whenever we encounter an overheat
00:00:40.489 00:00:40.499 problem like that that's right check for
00:00:43.700 00:00:43.710 air in the cooling system
00:00:45.290 00:00:45.300 yeah and I've written about this in the
00:00:46.729 00:00:46.739 articles on my website step one normally
00:00:49.399 00:00:49.409 is to check for air in the cooling
00:00:51.500 00:00:51.510 system many many many many many many
00:00:54.200 00:00:54.210 many overheat problems are caused by air
00:00:56.389 00:00:56.399 that gets into the cooling system now
00:00:57.819 00:00:57.829 once you have determined it there's no
00:00:59.959 00:00:59.969 more air in the cooling system the next
00:01:02.149 00:01:02.159 step is to find out how that air got
00:01:04.009 00:01:04.019 there and that is the subject of today's
00:01:06.170 00:01:06.180 video and we are going to go through
00:01:08.000 00:01:08.010 pressure testing a cooling system
00:01:09.740 00:01:09.750 pressure testing is something that is
00:01:11.990 00:01:12.000 done in order to test the integrity of
00:01:15.500 00:01:15.510 the cooling system it's a sealed system
00:01:17.150 00:01:17.160 it needs to be able to hold pressure so
00:01:19.490 00:01:19.500 if you have a cooling system that is
00:01:21.590 00:01:21.600 unable to hold pressure it is unable to
00:01:24.230 00:01:24.240 cool efficiently and it's mixture will
00:01:26.960 00:01:26.970 boil at a much lower temperature also
00:01:29.710 00:01:29.720 stuffs going to leak out and if stuff
00:01:32.420 00:01:32.430 leaks out well that's when the air gets
00:01:34.520 00:01:34.530 introduced into the cooling system so
00:01:36.140 00:01:36.150 today we are going over the process of
00:01:38.540 00:01:38.550 checking up pressure testing the cooling
00:01:41.300 00:01:41.310 system and looking for those leaks to
00:01:43.190 00:01:43.200 try and determine where they're coming
00:01:45.110 00:01:45.120 from so we can complete our repairs
00:01:47.210 00:01:47.220 so why don't we get started on this
00:01:48.470 00:01:48.480 Civic and try to figure out why it was
00:01:50.630 00:01:50.640 spraying cooling everywhere okay let's
00:01:52.730 00:01:52.740 start with the tools this is a pressure
00:01:55.490 00:01:55.500 tester they come in different
00:01:57.200 00:01:57.210 configurations mine was made by Mac I'll
00:01:59.630 00:01:59.640 post a link in the description for one
00:02:01.580 00:02:01.590 for your very own self they're not that
00:02:03.170 00:02:03.180 expensive but you may be able to rent or
00:02:07.880 00:02:07.890 borrow one from your local auto parts
00:02:09.290 00:02:09.300 store you'll have to check with them
00:02:10.580 00:02:10.590 find out if that's the case these are
00:02:12.710 00:02:12.720 special adapters
00:02:14.390 00:02:14.400 this comes standard with just a regular
00:02:17.590 00:02:17.600 full-size radiator cap attachment
00:02:20.480 00:02:20.490 however many cooling systems no longer
00:02:23.060 00:02:23.070 use that type of setup so they have
00:02:26.300 00:02:26.310 different adapters that you can use to
00:02:29.480 00:02:29.490 deal with those different types of
00:02:31.310 00:02:31.320 systems
00:02:31.880 00:02:31.890 now some systems don't have a radiator
00:02:34.940 00:02:34.950 cap some systems have a separate tank
00:02:38.150 00:02:38.160 which is called an expansion tank that's
00:02:40.400 00:02:40.410 off to the side so it's a plastic tank
00:02:42.440 00:02:42.450 that's located somewhere else in the
00:02:44.840 00:02:44.850 engine compartment if you've got a
00:02:46.760 00:02:46.770 system that has a has one of those
00:02:49.550 00:02:49.560 plastic containers that says something
00:02:51.500 00:02:51.510 like contents under pressure or it has
00:02:53.900 00:02:53.910 an actual radiator cap on it you most
00:02:56.660 00:02:56.670 likely have one of those expansion tank
00:02:59.060 00:02:59.070 type systems and they do have different
00:03:00.920 00:03:00.930 adapters for those as well so instead of
00:03:03.620 00:03:03.630 doing your pressure testing at the
00:03:05.030 00:03:05.040 radiator you would be doing your
00:03:06.500 00:03:06.510 pressure testing at that expansion tank
00:03:08.480 00:03:08.490 most likely but in this case we just
00:03:10.550 00:03:10.560 have a regular old radiator I believe
00:03:13.670 00:03:13.680 I'll have to look I believe this is the
00:03:15.650 00:03:15.660 attachment that we're going to need
00:03:16.880 00:03:16.890 there's a deep one like this this one's
00:03:20.570 00:03:20.580 more shallow and it sort of goes along
00:03:22.250 00:03:22.260 with the radiator cap as you can see the
00:03:24.110 00:03:24.120 one on this Civic is rather shallow so
00:03:27.110 00:03:27.120 that's what we're going to use we're
00:03:28.700 00:03:28.710 going to use this to try to add pressure
00:03:30.200 00:03:30.210 to the system so let's go over to the
00:03:32.030 00:03:32.040 vehicle and get some pressure on it and
00:03:34.250 00:03:34.260 see if we can find the source of a leak
00:03:35.510 00:03:35.520 okay here we are at the vehicle I'm
00:03:37.880 00:03:37.890 going to remove the radiator cap sort of
00:03:40.880 00:03:40.890 set that aside someplace I'm going to
00:03:42.890 00:03:42.900 start by topping off the radiator if I
00:03:46.040 00:03:46.050 don't top off the radiator and I try to
00:03:47.720 00:03:47.730 compress the air inside the cooling
00:03:49.100 00:03:49.110 system it's going to take forever and
00:03:50.450 00:03:50.460 it's not going to be as accurate so I
00:03:52.670 00:03:52.680 know I said the first thing to do is
00:03:54.410 00:03:54.420 check for air in the cooling system but
00:03:55.970 00:03:55.980 I know this vehicle I've worked on it in
00:03:58.370 00:03:58.380 the past and as far as air being in the
00:04:01.070 00:04:01.080 cooling system yes that's possible but
00:04:02.930 00:04:02.940 I'm really suspecting a leak someplace
00:04:05.630 00:04:05.640 so I just want to check for that leak so
00:04:07.760 00:04:07.770 in order to do that I have a completely
00:04:09.200 00:04:09.210 cold engine here and instead of topping
00:04:11.390 00:04:11.400 it off with coolant I'm just going to
00:04:13.010 00:04:13.020 use water I know that I'm going to be
00:04:14.600 00:04:14.610 servicing the cooling system anyway and
00:04:16.760 00:04:16.770 I know
00:04:17.080 00:04:17.090 really want to waste cooling so I'll
00:04:18.460 00:04:18.470 just fill it up with water that way I'm
00:04:20.259 00:04:20.269 not out any antifreeze looks like it's
00:04:25.150 00:04:25.160 already leaking out so it should be an
00:04:26.650 00:04:26.660 easy lead to find also with this test if
00:04:29.200 00:04:29.210 you do this test and it's able to hold
00:04:30.969 00:04:30.979 pressure you know you don't have any
00:04:32.560 00:04:32.570 leaks in the system and you need to look
00:04:34.240 00:04:34.250 elsewhere for the cause of your cooling
00:04:35.830 00:04:35.840 system problem perhaps you've got a
00:04:38.980 00:04:38.990 sticking thermostat something of that
00:04:40.450 00:04:40.460 nature cooling fans that don't work I've
00:04:43.360 00:04:43.370 done an entire video on system overheats
00:04:46.270 00:04:46.280 and you can check that out I'll put a
00:04:48.520 00:04:48.530 link in the description for you and that
00:04:51.280 00:04:51.290 covers a lot of the other possibilities
00:04:53.290 00:04:53.300 but this this video specifically deals
00:04:55.659 00:04:55.669 with pressure testing a cooling system
00:04:56.980 00:04:56.990 as you can see I just attached the
00:04:58.690 00:04:58.700 adapter then I attached the pressure
00:05:00.760 00:05:00.770 tester to the adapter and now I'll just
00:05:04.420 00:05:04.430 pump it up I just realized I forgot
00:05:06.250 00:05:06.260 something vitally important here and
00:05:08.200 00:05:08.210 that is to tell you how to determine how
00:05:11.050 00:05:11.060 much pressure to add with the tester in
00:05:13.029 00:05:13.039 order to test the system and quite
00:05:15.730 00:05:15.740 simply just look at the radiator cap
00:05:17.620 00:05:17.630 itself whatever the pressure rating is
00:05:19.390 00:05:19.400 on the radiator cap in this case it was
00:05:21.790 00:05:21.800 15 psi or 16 psi and that's that's the
00:05:26.529 00:05:26.539 number that I used if you exceed that
00:05:28.719 00:05:28.729 pressure you could cause damage to the
00:05:30.340 00:05:30.350 system so the way you determine is just
00:05:33.100 00:05:33.110 check the radiator cap and see what it's
00:05:34.600 00:05:34.610 rated at and as you add pressure to the
00:05:36.820 00:05:36.830 system try to match that pressure and if
00:05:38.830 00:05:38.840 it can hold that pressure you're good if
00:05:40.870 00:05:40.880 it can't hold that pressure well then
00:05:42.730 00:05:42.740 you have to look for the problem and
00:05:45.339 00:05:45.349 that's pressure which as you can see
00:05:48.040 00:05:48.050 already where our leak is I'll give you
00:05:50.860 00:05:50.870 a close-up of that it's pretty easy to
00:05:58.390 00:05:58.400 see that my pressure is going right out
00:06:00.550 00:06:00.560 that rather large crack in the top of
00:06:02.650 00:06:02.660 this radio now I don't want to
00:06:04.810 00:06:04.820 necessarily assume that that is the
00:06:07.450 00:06:07.460 be-all end-all I mean actually pounder
00:06:09.700 00:06:09.710 radiators and actually radiators of this
00:06:11.770 00:06:11.780 type with the plastic tanks on top of an
00:06:14.110 00:06:14.120 aluminum core are kind of prone to this
00:06:16.839 00:06:16.849 type of failure or the seam that seals
00:06:20.290 00:06:20.300 the plastic tank to the core often leaks
00:06:22.810 00:06:22.820 so it's not uncommon to see this but
00:06:25.990 00:06:26.000 since the top is plastic here if you
00:06:28.779 00:06:28.789 have a severe overheat or so
00:06:30.510 00:06:30.520 thing else that's causing an overheat it
00:06:32.700 00:06:32.710 could cause damage to the radiant so
00:06:34.890 00:06:34.900 I'll replace the radiator I'll recheck
00:06:36.689 00:06:36.699 the system I'll recheck for the overheat
00:06:38.460 00:06:38.470 and I'll repress or test the system to
00:06:40.680 00:06:40.690 make sure that the system still has the
00:06:42.839 00:06:42.849 integrity that it has and that the
00:06:45.059 00:06:45.069 radiator was in fact the only fault with
00:06:47.580 00:06:47.590 this system so you may not be out of the
00:06:49.619 00:06:49.629 woods if you find something like this so
00:06:51.570 00:06:51.580 you want to make sure that you verify
00:06:52.619 00:06:52.629 your repair when you're done okay we're
00:06:54.659 00:06:54.669 back we have replaced the faulty
00:06:57.270 00:06:57.280 radiator and also filled the cooling
00:07:00.089 00:07:00.099 system I haven't started it or anything
00:07:01.649 00:07:01.659 yet I don't need to using these methods
00:07:06.800 00:07:06.810 sometimes on aftermarket radiators
00:07:10.020 00:07:10.030 though these sinks don't always fit so
00:07:12.870 00:07:12.880 great so be aware of that try to work
00:07:15.360 00:07:15.370 within that limitation process is
00:07:20.969 00:07:20.979 exactly the same we're going to put 15
00:07:24.570 00:07:24.580 psi on the system looks like that's up
00:07:27.180 00:07:27.190 in this range right here there we go
00:07:34.620 00:07:34.630 it went up really quickly which is nice
00:07:37.110 00:07:37.120 it's also holding pressure which is also
00:07:39.719 00:07:39.729 nice I think a good round number is if
00:07:42.149 00:07:42.159 it's able to hold pressure for a good 5
00:07:44.070 00:07:44.080 minutes then you likely don't have any
00:07:47.790 00:07:47.800 any leaks in the system but looking at
00:07:49.620 00:07:49.630 this and how steady this needle is and
00:07:51.450 00:07:51.460 the fact that it's just staying there I
00:07:54.499 00:07:54.509 would say that we fixed this car
00:08:04.480 00:08:04.490 right well if you suspect you have a
00:08:08.090 00:08:08.100 leak in your cooling system pressure
00:08:10.190 00:08:10.200 testing is the way to go
00:08:11.540 00:08:11.550 now as far as finding the leak it was
00:08:14.030 00:08:14.040 fairly easy on this vehicle but on some
00:08:16.250 00:08:16.260 vehicles that may not be so easy so some
00:08:18.140 00:08:18.150 areas to check are obviously all the
00:08:19.760 00:08:19.770 hoses heater hoses connections at the
00:08:21.920 00:08:21.930 firewall also the heater core the way to
00:08:25.370 00:08:25.380 check that it's kind of difficult
00:08:27.260 00:08:27.270 usually when a heater core goes bad one
00:08:28.730 00:08:28.740 of two things happens the when you turn
00:08:31.190 00:08:31.200 on your defroster the inside of your
00:08:33.529 00:08:33.539 windshield will get this icky film on it
00:08:35.630 00:08:35.640 and you might smell maple syrup or
00:08:37.460 00:08:37.470 coolant type smell also the the
00:08:39.950 00:08:39.960 floorboards particularly on the
00:08:40.969 00:08:40.979 passenger side might be a little bit wet
00:08:42.650 00:08:42.660 and have sort of a greasy feel to it so
00:08:44.990 00:08:45.000 it doesn't necessarily feel like water
00:08:46.540 00:08:46.550 that one's kind of a tough one to check
00:08:48.920 00:08:48.930 sometimes it'll you'll see it leak out
00:08:50.630 00:08:50.640 the AC drain there's a tube that allows
00:08:54.320 00:08:54.330 the condensation from the a air
00:08:56.390 00:08:56.400 conditioning to drain out that you can
00:08:58.430 00:08:58.440 sometimes see coolant coming out of
00:08:59.960 00:08:59.970 those are a little tougher to find as
00:09:02.570 00:09:02.580 far as head gaskets check that overheat
00:09:04.400 00:09:04.410 video I go over the process of checking
00:09:06.740 00:09:06.750 for a head gasket failure in that so in
00:09:09.890 00:09:09.900 other words if here if you're looking
00:09:10.910 00:09:10.920 around and you can't find any leaks
00:09:12.650 00:09:12.660 heater core or anything on the engine
00:09:14.440 00:09:14.450 gaskets are another good place look
00:09:16.430 00:09:16.440 we're like the intake manifold meets
00:09:17.990 00:09:18.000 there's usually coolant the passes of
00:09:20.060 00:09:20.070 the intake manifold sometimes idle air
00:09:22.400 00:09:22.410 control valves and the hoses that go to
00:09:24.320 00:09:24.330 them sometimes throttle bodies they run
00:09:26.660 00:09:26.670 coolant through throttle bodies there's
00:09:29.240 00:09:29.250 lots of places that could leak there's a
00:09:30.920 00:09:30.930 lot of different vehicles out there even
00:09:33.110 00:09:33.120 if you have an inspection tank type
00:09:34.820 00:09:34.830 system that I spoke about earlier the
00:09:37.070 00:09:37.080 process is still the same you want to
00:09:38.570 00:09:38.580 pressurize the system it's usually with
00:09:40.280 00:09:40.290 a tool similar to what I had there if it
00:09:42.650 00:09:42.660 holds pressure you're good if it doesn't
00:09:44.300 00:09:44.310 hold pressure look for the drips it's
00:09:47.060 00:09:47.070 it's that simple but you want to top the
00:09:49.340 00:09:49.350 system off before you start the test if
00:09:51.140 00:09:51.150 not it's going to take forever to build
00:09:52.550 00:09:52.560 up pressure because the air inside the
00:09:54.440 00:09:54.450 system will compress is the liquid will
00:09:56.570 00:09:56.580 not cool it's really nice as far as
00:09:59.090 00:09:59.100 finding leaks because many times when it
00:10:01.250 00:10:01.260 leaks it leaves a nice stain so it lets
00:10:03.620 00:10:03.630 you know where where it was going every
00:10:05.960 00:10:05.970 once in a while you get some strange
00:10:07.100 00:10:07.110 leaks like external head gasket leak
00:10:09.440 00:10:09.450 stuff like that
00:10:11.060 00:10:11.070 but this this will help you find it and
00:10:12.560 00:10:12.570 determine if you have that problem but
00:10:15.110 00:10:15.120 once again if you do find an overheat
00:10:17.990 00:10:18.000 situation first thing to check for is
00:10:19.519 00:10:19.529 air in the cooling system links in the
00:10:21.380 00:10:21.390 description to videos about bleeding
00:10:23.360 00:10:23.370 cooling systems out that kind of thing
00:10:24.740 00:10:24.750 checking for overheats head gaskets all
00:10:26.420 00:10:26.430 the other stuff that I spoke about
00:10:27.380 00:10:27.390 including link to the tool or a similar
00:10:30.650 00:10:30.660 tool to what I used in the video that
00:10:32.990 00:10:33.000 could help you anyway I hope that
00:10:34.430 00:10:34.440 information was useful and helpful to
00:10:36.650 00:10:36.660 you i am eric the car guy you can always
00:10:39.230 00:10:39.240 find me at eric the car guy comm where
00:10:41.449 00:10:41.459 you can also find useful information on
00:10:43.280 00:10:43.290 any of your other repair issues that you
00:10:45.949 00:10:45.959 may have we have a welcome video there
00:10:47.810 00:10:47.820 that tells you about all the wonderful
00:10:49.490 00:10:49.500 features we have at eric de carga comm
00:10:51.410 00:10:51.420 to help you solve those automotive
00:10:53.329 00:10:53.339 issues that you have we're here to serve
00:10:55.340 00:10:55.350 if you wish to connect with me socially
00:10:56.780 00:10:56.790 i can be found on Google Plus Facebook
00:10:58.400 00:10:58.410 and Twitter and I close each of my
00:11:00.170 00:11:00.180 videos with be safe have fun and of
00:11:02.329 00:11:02.339 course stay dirty I'll see you next time
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