SENER used oil re-refining process

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Language: en

00:00:00.439
used mineral oils represent one of the
00:00:03.679 00:00:03.689 most important problems in hazardous
00:00:05.539 00:00:05.549 waste management 40 million tons of
00:00:08.900 00:00:08.910 lubricant oils are consumed each year
00:00:10.820 00:00:10.830 around the world generating annually
00:00:13.400 00:00:13.410 about 20 million tons of used mineral
00:00:16.250 00:00:16.260 oils the correct waste management of
00:00:20.000 00:00:20.010 mineral used oils is becoming a common
00:00:22.519 00:00:22.529 and more complicated problem for
00:00:24.769 00:00:24.779 governments and administrators of
00:00:26.269 00:00:26.279 different countries due to the
00:00:28.429 00:00:28.439 continuous worldwide growth the number
00:00:30.710 00:00:30.720 of vehicles and service and to the
00:00:33.139 00:00:33.149 increasingly more demanding
00:00:34.690 00:00:34.700 environmental regulations
00:00:47.020 00:00:47.030 the process developed by sania for
00:00:50.300 00:00:50.310 refining used oils provides an efficient
00:00:53.270 00:00:53.280 solution to this global problem
00:00:54.850 00:00:54.860 considering total quality and
00:00:56.870 00:00:56.880 environmental criteria waste oils are
00:01:03.650 00:01:03.660 normally generated in vehicle service
00:01:05.750 00:01:05.760 stations and by the industry waste oils
00:01:08.840 00:01:08.850 discarded after being used are collected
00:01:11.510 00:01:11.520 by tank cars and transported to the rear
00:01:14.210 00:01:14.220 a fining plant the correct management of
00:01:16.580 00:01:16.590 used oils consists of providing a proper
00:01:19.370 00:01:19.380 storage where they are generated service
00:01:21.950 00:01:21.960 stations and industries and a selective
00:01:24.410 00:01:24.420 connection procedure by authorized
00:01:26.450 00:01:26.460 companies using suitable vehicles for
00:01:29.030 00:01:29.040 collection and transport the reira
00:01:31.040 00:01:31.050 fining planet finished lubricant oils
00:01:34.490 00:01:34.500 contain about 90% of mineral base oils
00:01:37.940 00:01:37.950 and 10% of additives which improve their
00:01:41.690 00:01:41.700 lubrication properties a large
00:01:45.800 00:01:45.810 proportion of the base oils contained in
00:01:48.320 00:01:48.330 the lubricant oils remains intact during
00:01:51.380 00:01:51.390 its service life and can be recovered in
00:01:53.960 00:01:53.970 fact used oils contain 75% of non
00:01:58.219 00:01:58.229 deteriorated base oils the recipe in
00:02:01.010 00:02:01.020 water additives and degradation products
00:02:04.690 00:02:04.700 since 1960 different technologies aimed
00:02:08.570 00:02:08.580 to recover the base oils contained in
00:02:10.969 00:02:10.979 the used oils have been developed such
00:02:14.059 00:02:14.069 processes being generally known as re
00:02:16.850 00:02:16.860 refining re refining replaces the use of
00:02:21.199 00:02:21.209 waste olives as a fuel which results in
00:02:23.990 00:02:24.000 the emission of polluted combustion
00:02:25.730 00:02:25.740 gases to the atmosphere re refining was
00:02:28.790 00:02:28.800 prioritized by the European Union for
00:02:31.100 00:02:31.110 being considered a better used oil
00:02:33.080 00:02:33.090 management procedure directive 7 - 5 12
00:02:36.050 00:02:36.060 4 3 9 thus considers redefining more
00:02:39.410 00:02:39.420 suitable from an environmental point of
00:02:41.480 00:02:41.490 view than combustion or other
00:02:43.670 00:02:43.680 alternative waste management systems the
00:02:46.550 00:02:46.560 initial real refining processes
00:02:48.610 00:02:48.620 separated the paint oils
00:02:50.730 00:02:50.740 from the used dials by distillation the
00:02:53.100 00:02:53.110 separated base arms were then finished
00:02:55.170 00:02:55.180 by treating them with acids and
00:02:57.300 00:02:57.310 absorbent clays which generated
00:02:59.610 00:02:59.620 significant quantities of hazardous
00:03:01.530 00:03:01.540 waste said processors have been
00:03:04.170 00:03:04.180 gradually disappearing and are no longer
00:03:06.060 00:03:06.070 being used in new plants acids and clay
00:03:14.190 00:03:14.200 treating has been replaced by catalytic
00:03:17.130 00:03:17.140 hydrogenation but treatment with
00:03:19.890 00:03:19.900 hydrogen implies high investment costs
00:03:22.530 00:03:22.540 only justified the large capacity
00:03:24.780 00:03:24.790 projects scenario has developed a reira
00:03:30.360 00:03:30.370 fining process that avoids the acids and
00:03:32.910 00:03:32.920 clay finishing step leading to pollution
00:03:35.070 00:03:35.080 problems and the high cost hydro
00:03:37.680 00:03:37.690 treating processes scenario cess is very
00:03:40.830 00:03:40.840 competitive in particular for low to
00:03:42.990 00:03:43.000 medium refining capacities where hydro
00:03:45.990 00:03:46.000 treating is economically less adequate
00:03:49.730 00:03:49.740 scenario cess has been performing
00:03:52.140 00:03:52.150 successfully since 2000 in a plant in
00:03:54.600 00:03:54.610 Spain cited at fuenlabrada close to
00:03:57.630 00:03:57.640 Madrid the plant was promoted designed
00:04:00.180 00:04:00.190 built and majority owned by Sen air and
00:04:03.030 00:04:03.040 was the first unit to fully use sanae's
00:04:05.670 00:04:05.680 technology to reira fine mineral used
00:04:08.310 00:04:08.320 oils used oils from industries service
00:04:12.990 00:04:13.000 nations and intermediate storage units
00:04:15.120 00:04:15.130 also called transfer stations are
00:04:18.510 00:04:18.520 transported to the plant before
00:04:21.930 00:04:21.940 unloading the tank cars the US dollar is
00:04:24.990 00:04:25.000 analyzed in the plant of olive trees
00:04:26.930 00:04:26.940 after checking the used oil quality it
00:04:30.210 00:04:30.220 is unloaded into the plant storage tanks
00:04:32.940 00:04:32.950 ready for its subsequent treatment
00:04:35.700 00:04:35.710 the fuenlabrada plant as a modern
00:04:38.010 00:04:38.020 well-equipped and certified laboratory
00:04:39.830 00:04:39.840 which assures both the performance of
00:04:42.540 00:04:42.550 the processing units and the quality of
00:04:45.090 00:04:45.100 the finished base arms Sania's
00:04:48.090 00:04:48.100 technology is a fully continuous process
00:04:50.900 00:04:50.910 consisting of three differentiated steps
00:04:54.529 00:04:54.539 pretreatment
00:04:57.709 00:04:57.719 liquid propane extraction distillation
00:05:03.129 00:05:03.139 the lube basins obtained with science
00:05:06.079 00:05:06.089 technology do not require any of the
00:05:08.899 00:05:08.909 conventional finishing processes such as
00:05:11.600 00:05:11.610 acid play or catalytic hydrogen
00:05:19.600 00:05:19.610 use dogs from the storage tanks Arthur's
00:05:22.119 00:05:22.129 pretreated with chemicals which
00:05:24.219 00:05:24.229 condition them for a more efficient
00:05:25.839 00:05:25.849 treatment and the subsequent process
00:05:27.640 00:05:27.650 steps liquid propane extraction consists
00:05:35.980 00:05:35.990 in mixing pre treated oil with liquid
00:05:38.469 00:05:38.479 propane the mixture being sent to a
00:05:41.439 00:05:41.449 liquid liquid separate products not
00:05:44.260 00:05:44.270 dissolved in liquid propane such as
00:05:46.779 00:05:46.789 water additives and degradation
00:05:48.839 00:05:48.849 materials are decanted at the bottom of
00:05:52.180 00:05:52.190 the liquid liquid separate further
00:05:54.670 00:05:54.680 vaporization of the water leaves an
00:05:57.189 00:05:57.199 a-star type product the main stream
00:06:00.670 00:06:00.680 coming out from the top of the liquid
00:06:02.830 00:06:02.840 liquid separator contains the paraffinic
00:06:06.010 00:06:06.020 and snap fennec base ions dissolved in
00:06:09.129 00:06:09.139 liquid propane vaporization of the
00:06:12.309 00:06:12.319 solution allows for the recovery of
00:06:14.379 00:06:14.389 propane gas which is liquefied by
00:06:16.869 00:06:16.879 cooling and reused after propane
00:06:22.510 00:06:22.520 separation the crude base oils are
00:06:25.269 00:06:25.279 purified in the final step of the
00:06:27.399 00:06:27.409 process by distillation in the
00:06:30.640 00:06:30.650 atmospheric distillation light
00:06:33.100 00:06:33.110 hydrocarbons are eliminated by
00:06:35.219 00:06:35.229 vaporization a vacuum fractionating
00:06:40.089 00:06:40.099 column separates and purifies the base
00:06:42.939 00:06:42.949 oils
00:06:59.040 00:06:59.050 three bass ions are obtained as
00:07:01.720 00:07:01.730 different levels in the fractionating
00:07:03.670 00:07:03.680 columns SN 80 s n 150 and s n 350 they
00:07:10.360 00:07:10.370 are completely finished and have the
00:07:12.220 00:07:12.230 same quality as the loop basis of change
00:07:14.890 00:07:14.900 directly from crude oil the bottoms of
00:07:17.680 00:07:17.690 the fractionating column are mixed with
00:07:19.840 00:07:19.850 the a start lag product separated by
00:07:22.270 00:07:22.280 propane extraction and the mixture is
00:07:24.340 00:07:24.350 used as an asphalt additive sanae's
00:07:27.370 00:07:27.380 optimized design allows the plant to be
00:07:30.370 00:07:30.380 operated continuously and to be
00:07:32.530 00:07:32.540 automatically controlled fully mastering
00:07:35.110 00:07:35.120 the process variables the scenario cess
00:07:38.920 00:07:38.930 also provides the right ecological
00:07:41.200 00:07:41.210 answer to the typical environmental
00:07:43.660 00:07:43.670 problems of used oil free refining
00:07:46.530 00:07:46.540 storage tanks vessels distillation
00:07:49.600 00:07:49.610 towers and the rest of the equipment in
00:07:51.970 00:07:51.980 the plant are closed to the atmosphere
00:07:54.220 00:07:54.230 and do not image any gaseous effluence
00:07:57.930 00:07:57.940 vents from vessels and from the vacuum
00:08:00.490 00:08:00.500 pump are conducted to a thermal oxidizer
00:08:03.520 00:08:03.530 that destroys any older bearing
00:08:05.680 00:08:05.690 compounds avoiding odor emissions to the
00:08:08.860 00:08:08.870 atmosphere the water that is set aside
00:08:11.409 00:08:11.419 from the used oil is stored in a
00:08:13.840 00:08:13.850 separate tank and ascent by tank car to
00:08:16.600 00:08:16.610 be treated in an authorized effluent
00:08:18.850 00:08:18.860 water plant the low oil basis obtained
00:08:22.180 00:08:22.190 by scenario fining process are of the
00:08:25.060 00:08:25.070 same quality as virgin bases obtained
00:08:27.940 00:08:27.950 directly from crude oil they have low
00:08:30.250 00:08:30.260 values for color and impurities as
00:08:33.909 00:08:33.919 measured by the low neutralization
00:08:35.740 00:08:35.750 number water content and Ramsbottom
00:08:39.070 00:08:39.080 carbon absence of corrosion in the
00:08:41.860 00:08:41.870 copper corrosion test and good
00:08:44.320 00:08:44.330 rheological properties as indicated by
00:08:47.140 00:08:47.150 the viscosity index and by the low
00:08:49.930 00:08:49.940 content of aromatic
00:08:52.630 00:08:52.640 in conclusion scenario sess presents
00:08:56.750 00:08:56.760 clear advantages over alternative
00:08:59.060 00:08:59.070 processes does not require a finishing
00:09:05.930 00:09:05.940 step with acid and clay or with hydrogen
00:09:09.760 00:09:09.770 without these finishing steps investment
00:09:12.920 00:09:12.930 and operating costs are lower produces
00:09:16.250 00:09:16.260 Lu own bases of the same quantity as the
00:09:19.790 00:09:19.800 virgin base arms obtained directly from
00:09:22.610 00:09:22.620 uldum the process is very competitive
00:09:25.310 00:09:25.320 even for low treatment capacities such
00:09:28.370 00:09:28.380 as 25,000 to 40,000 tonnes per year thus
00:09:32.090 00:09:32.100 reducing the problems related to the
00:09:34.280 00:09:34.290 logistics of the supply and
00:09:36.130 00:09:36.140 transportation of used arms the process
00:09:39.320 00:09:39.330 stands out for its environmental
00:09:41.360 00:09:41.370 excellence is environmentally friendly
00:09:44.320 00:09:44.330 not generating liquid emissions odor or
00:09:47.840 00:09:47.850 solid waste
00:09:58.899 00:09:58.909 finally sin air process is an optimum
00:10:02.719 00:10:02.729 compromise of quality and economics as
00:10:05.869 00:10:05.879 well as an environmentally friendly
00:10:07.369 00:10:07.379 solution to the problems of used oil
00:10:10.129 00:10:10.139 management today sin air process is a
00:10:13.609 00:10:13.619 worldwide reference for re refining
00:10:15.859 00:10:15.869 mineral used oils
00:10:30.370 00:10:30.380 you
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