Sizing a Heat Exchanger - Counter-Flow

WEBVTT
Kind: captions
Language: en

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In this screencast, we're going to look at
a concentric, counter-flow heat exchanger,
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which means that the hot fluid (in our case
is oil) enters the heat exchanger in a different
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direction, or counter direction, to the cooling
fluid (which in this case is water). The water
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will enter the heat exchanger at the other
end while the oil will exit it again counter-flow
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to the water. So we're going to do a similar
analysis here, finding the length of a heat
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exchanger, as we did with parallel-flow. The
only difference again is going to be that
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this heat exchanger is counter-flow. We're
still going to use our governing equation,
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q equals U times A times delta T log mean,
as we did with parallel-flow. And again we're
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going to rewrite it in terms of our length.
If we look at our properties and our equation,
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what we'll see is that everything is exactly
the same in a counter-flow heat exchanger
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as it is in a parallel-flow heat exchanger
except for one term. And that term is this
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delta T log mean. Delta T log mean is going
to be our delta T 1 (which refers to the difference
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in temperature at the entrance of the heat
exchanger) minus our delta T 2 (which is the
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delta T at the end of the heat exchanger)
divided by the natural log of delta T 1 over
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delta T 2. What's different in this particular
heat exchanger is, because the fluids are
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going in the opposite direction, our delta T 1
and our delta T 2 are going to be different
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for a counter-flow versus a parallel-flow.
So let's take a look and see what our delta
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T 1 is going to be. And looking at this picture,
we can see that our delta T 1 is going to
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equal the temperature of the oil that's entering
the system minus the temperature of the water
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that's exiting the system. So that means that
our delta T 1 is going to equal 100 degrees
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C minus 50 degrees C, or 50 degrees. Delta
T 2 is going to be the temperature of the
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oil exiting the system minus the temperature
of the water entering the system. So our delta
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T 2 is going to equal 60 degrees C minus 25
degrees, or 35 degrees C. And now let's find,
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using these, our delta T log mean. So this
is going to be delta T 1, which is 50 degrees
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C, minus delta T 2, which is 35 degrees C,
all divided by the natural log of 50 degrees
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C divided by 35 degrees C. And when we calculate
this, we find that our delta T log mean is
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equal to 42 degrees Celsius. And now let's
put in numbers for our length. And for sizing
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a heat exchanger using parallel-flow, we found
that our heat transfer rate was 12,786 watts,
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our overall heat transfer coefficient was
38.1 watts per meter squared degrees C, our
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diameter was equal to 0.03 meters, and again
our delta T log mean is 42 degrees C. L is
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going to equal our heat transfer rate, divided
by our overall heat transfer coefficient times
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pi times this diameter times our delta T log
mean. And when we calculate this, we find
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that the needed length for our heat exchanger
is 84.8 meters. We compare this for the length
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of a parallel-flow heat exchanger, which is
a 110.6 meters. Why is there a difference?
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Well because the delta T, or the difference
in temperature, is greater along the tube,
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you need less surface area for the same amount
of heat transfer. Therefore, we would need
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a shorter length for the counter-flow heat
exchanger.
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