Triple-Effect Evaporator - Backward Feed

WEBVTT
Kind: captions
Language: en

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In this screencast I am going to describe
the operation of a triple effect evaporator
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where we have backward feed. There is a separate
screencast that describes a triple-effect
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evaporator with the feed in the same direction
that the steam is fed. And we will see exactly
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what that means for this backward feed system we
are going to feed into the third effect,
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so we will call this the 3rd, the 2nd and
the 1st. And we are going to feed a dilute
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solution. For example, a solid in water. And
then, our objective is to create a concentrated
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solution out of the first effect. And the
idea of using a triple-effect evaporator is
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that we use significantly less energy than
a single effect. We can essentially, say for
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water, evaporate 3 kilograms of water for feeding
in 1 kilogram of steam. So the way the evaporation
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is going to work in the various stages, what
we are going to do is feed into the heat exchanger
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coil, steam, and the outlet of this is going
to be condensate, namely the steam that is
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condensed liquid water. We use the energy
from the steam to evaporate out this first
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effect. What we are going to do with this
vapor is use it now as the heating source
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for the second evaporator. So this means we
are going to feed in, now, this steam again
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to the heat exchanger coil. Again, coming
out it is going to be liquid, as we condense
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the steam. And that steam of course is going
to evaporate. So we are going to have vapor,
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call that vapor 2. Well that vapor is then
going to be fed into the heating coils for
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the third effect and coming out of the third
effect again is liquid water. So that is part
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of the steps of how we are getting evaporation
and of course in the third step means, we
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are again forming vapor which is the solvent.
Well we fed into this third effect a dilute
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solution. Because we are evaporating some
of the liquid of the solvent we have made
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a more concentrated solution so that means
we have more concentrated solution leaving
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the third effect. So we want to feed that
now to the second effect. However, one consequence
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of running this system in the direction we
are running it is that temperature 2 for this
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system, namely that is the temperature here,
that is the temperature of the more concentrated
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material that is leaving here. So T2 is going
to be higher than T3. So if we are going to
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feed the liquid coming out of the third effect
into the second effect And it becomes the
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feed for the 2nd effect, we actually have
to raise the pressure because P3 is less than
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P2 because we are talking about saturation
temperature and of course bonding pressure.
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So we can't feed it in without raising the
pressure. So that means we take out this more
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concentrated liquid, we have to use a pump
to raise the pressure and then we can feed
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the concentrated liquid into the second effect.
And then the same thing, the outlet from the
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second effect, because, again, temperature
1 is greater than T2. Which means P1 is greater
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than P2. So the liquid leaving the second
effect also needs a pump to raise its pressure
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so it can be fed into the first effect where
it is concentrated to form our final concentrated
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solution. And so this describes a triple-effect
evaporator. A couple more things to point
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out. The mole fraction now in the liquid of
our solute, x1, is greater than x2 is greater
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than x3. x3 is what is leaving here, x2, here,
x1, here, and this would be x of the feed
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and feed mole fraction is even lower. So this
describes the operation where we take advantage
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of a vapor that we form in one effect as the
heat source, and that is why T1 must be greater
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than T2, in order for it to be able to evaporate
the liquid in the second effect. Likewise
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the T2 must be greater than T3 to have a temperature
difference such that we can evaporate the
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vapor 3. There is a couple reasons why we
might run the triple effect evaporator with
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this backward feed. One is if our fresh feed
that is coming in here, this is our dilute
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solution. If our fresh feed is cold. The reason
being now, it will take a smaller amount to
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heat it to our lowest temperature rather than
heating it to our highest temperature. The
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second would be that as we concentrate the
solute the liquid becomes more viscous. So
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the viscosity increases as x increases, the
mole fraction of the solute. And therefore
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we want the hottest temperature to be when
we have the highest concentration of the solute
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because the heat transfer is going to be higher
when the material is less viscous and at a
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higher temperature it is going to be less
viscous. Other aspects of this are the same
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as the forward feed, and an important aspect
is of course that we can get a lot more evaporation
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for the same amount of feed of the steam.
So this is the big cost in the process separate
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from the capital costs is this steam being
provided to the system. And the more we can
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evaporate the steam the more economical the
process is.
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