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What's Inside Your Gas Boiler , Heat Exchangers Burners and Gas Valves
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00:00:00.120 --> 00:00:12.900 please remember if you're gonna work on gas you must be gassafe registered your 00:00:12.900 --> 00:00:18.060 My names on Allen Hart and today I wanted to do a video of what's inside your gas 00:00:18.060 --> 00:00:22.680 central heating boiler so I'm gonna look at heat exchangers today so I've got a 00:00:22.680 --> 00:00:26.910 few different heat exchangers here from different boilers different makes and 00:00:26.910 --> 00:00:31.289 models of boilers so what I'm going to do is I'm going to strip a few of these 00:00:31.289 --> 00:00:35.430 down set burners out and show you show you inside and I'm just going to give 00:00:35.430 --> 00:00:40.110 you my opinion of different heat exchangers and if you're going to choose 00:00:40.110 --> 00:00:44.730 a new boiler for your house what what you what you would want really or what I 00:00:44.730 --> 00:00:47.820 would want if it were my own my own house 00:00:47.820 --> 00:00:51.329 so yeah so let's have a look now so first of all we'll have a look at this 00:00:51.329 --> 00:00:56.820 heat exchanger here so this one this is an idea logic boiler so this could be a 00:00:56.820 --> 00:01:01.440 heat only it could be a combi and how this would work so just give you a brief 00:01:01.440 --> 00:01:06.000 idea of our heat exchanger works is you've got your gas valve so you gas 00:01:06.000 --> 00:01:12.330 comes in here and then it goes up into the fan mixes in the fan and then this 00:01:12.330 --> 00:01:17.400 one's got a downward Fersen burner on it so I'll flip that down and I'll show you 00:01:17.400 --> 00:01:23.100 inside and you can see you know see I have an idea about work trailer and then 00:01:23.100 --> 00:01:27.299 I'll show you some other ones as well so we've got all different models here so 00:01:27.299 --> 00:01:33.390 this heat exchanger here is that of a these 'men boiler we've got one here 00:01:33.390 --> 00:01:39.600 this one's out of a boxer similar heat exchanger in valent boilers as well 00:01:39.600 --> 00:01:45.540 we've got we've got what's the Bosch heat exchanger so this is out of a CDI 00:01:45.540 --> 00:01:51.390 so this is the flagship boiler from Worcester so this is an aluminum heat 00:01:51.390 --> 00:01:56.700 exchanger and then we've got another heat exchanger from Worcester so this is 00:01:56.700 --> 00:02:04.320 the junior range and this is Anna Warner is aluminium heat exchanger then we've 00:02:04.320 --> 00:02:09.660 got burner so that's a that's just a burner however a boiler and then this 00:02:09.660 --> 00:02:13.330 one here we've got player exchanger and then finally here we've 00:02:13.330 --> 00:02:19.030 got another aluminium heat exchanger so this is out of something like revenues 00:02:19.030 --> 00:02:23.830 are some of the Vaqueros of the see exchanger as well and some some 00:02:23.830 --> 00:02:26.890 different models of bible as well but what i look at all of them have a look 00:02:26.890 --> 00:02:35.830 inside so no so if this was inside the boiler would take these two screws out 00:02:35.830 --> 00:02:45.040 here and then on these boilers so this is the idea logic when we take these two 00:02:45.040 --> 00:02:49.900 screws out of here we would be looking to see if the sump is correct we'd also 00:02:49.900 --> 00:02:55.840 be looking inside the KS before but the sump cracks usually it's about here on 00:02:55.840 --> 00:03:05.380 this boiler and then all we'd do is we'd push these up and that goes into wet 00:03:05.380 --> 00:03:10.780 flue girls and then you go like that and then you just pull out this is oil so 00:03:10.780 --> 00:03:14.890 then we'd set the fan out on this so we'd have to disconnect this pipe off 00:03:14.890 --> 00:03:37.690 the gas valve for that I just got screwed just in here so I can remove the 00:03:37.690 --> 00:03:39.900 farm 00:03:50.490 --> 00:03:56.170 and then you found just lifts out thumb comes out nice and easy the good thing 00:03:56.170 --> 00:04:01.180 about this heat exchanger is everything con it is easy to work on it is a good 00:04:01.180 --> 00:04:10.750 boiler farm for be enough to get into stuff to work on it and then we just got 00:04:10.750 --> 00:04:22.720 some bolts on top here don't need to undo sorry about that 00:04:22.720 --> 00:04:28.030 schoolboy error so we just undo these screws out of here if you have all to 00:04:28.030 --> 00:04:36.730 come there oh my there's one up back there and just one there as well so I'll 00:04:36.730 --> 00:04:43.420 just undo them now and then I'll take this off the top so I've removed the 00:04:43.420 --> 00:04:52.990 screws now and then that's your Emma so you burn now you've got your gas and 00:04:52.990 --> 00:04:59.470 your air mixture goes onto there and then that heat then goes down them the 00:04:59.470 --> 00:05:04.240 heat exchanger down there and then you put your water that's 00:05:04.240 --> 00:05:08.410 inside that heat exchanger you've when you floor with turn pipes so you've got 00:05:08.410 --> 00:05:12.850 a little pipe on one side and one pipe on the other so that's the the water 00:05:12.850 --> 00:05:20.200 that goes around it so while we're looking at this heat exchanger I might 00:05:20.200 --> 00:05:23.950 as well show you the Sun so I've just removed the gas valve off the front 00:05:23.950 --> 00:05:28.450 there and then we've got the Sun here so if you don't ever need to change this 00:05:28.450 --> 00:05:36.760 sump you've got some clips on there and then Evol flip from clips on the back so 00:05:36.760 --> 00:05:42.760 the reason this is a bit hard to get off is this there so if you ever did need to 00:05:42.760 --> 00:05:49.120 change the stump then if you won't do these screws a little bit you can get 00:05:49.120 --> 00:05:53.140 this sump off a bit easier but then you've got some clips on there you just 00:05:53.140 --> 00:06:22.349 pull them clips down and simple come off on this I can show you 00:06:22.349 --> 00:06:33.869 inside so that's your sump and then you should pass a sale like a rubber seal 00:06:33.869 --> 00:06:51.999 there as well but that's what's inside these boilers and then just to show you 00:06:51.999 --> 00:06:54.419 inside 00:07:02.410 --> 00:07:07.910 so the next boiler or the next heat exchanger we've got these out of of 00:07:07.910 --> 00:07:14.180 easement by Allah so this is a stainless steel heat exchanger and this heat 00:07:14.180 --> 00:07:19.850 exchanger has one continuous coil so you've got a connection on there on this 00:07:19.850 --> 00:07:24.979 particular boiler it were a rubber hose then you've got a still a steel coil 00:07:24.979 --> 00:07:31.460 around the inside and then it's got rubber whores at the back so with this 00:07:31.460 --> 00:07:38.300 we've just got some screws here to remove and then that will come out so 00:07:38.300 --> 00:07:43.910 again with this we've got the gas valve and the fan so on this one it should 00:07:43.910 --> 00:07:50.449 connect it together but it works more or less the same as the ideologic and it 00:07:50.449 --> 00:07:55.580 goes into there and it goes into the burner and then insane so what I look 00:07:55.580 --> 00:08:15.500 inside this now so that's here these Minh burner look on there there's a bear 00:08:15.500 --> 00:08:21.860 standing on there so I would suggest that this hasn't been serviced very well 00:08:21.860 --> 00:08:26.150 and it's blocked up and bucked up in past so I live look inside heat 00:08:26.150 --> 00:08:34.610 exchanger now I'll show you inside so we can clearly see inside and it's not 00:08:34.610 --> 00:08:37.779 being serviced very well this 00:08:38.530 --> 00:08:49.600 so I'm like in there so with this one you have your burner in in the middle 00:08:49.600 --> 00:08:58.290 here so where's the burner so you burn another and it fires all the way around 00:08:58.290 --> 00:09:03.160 so you heat exchanger all the heat goes round 00:09:03.160 --> 00:09:09.610 well Oh in here and then these pipes here these are still are still and these 00:09:09.610 --> 00:09:15.400 are all squash together inside so you've got one continuous coil all the way 00:09:15.400 --> 00:09:19.300 through the heat exchanger if you do have a problem with the system being 00:09:19.300 --> 00:09:25.030 closed up then they say two exchanger because it's one single pipe you can 00:09:25.030 --> 00:09:31.840 almost always claim these then good feelings well about this there's no sump 00:09:31.840 --> 00:09:36.640 so you're not gonna get sump that's gonna crack they are out of kissing this 00:09:36.640 --> 00:09:42.190 stainless steel as well that's just that's for your flow so that's where 00:09:42.190 --> 00:09:48.610 your flue gases would come out of I'm not see really that's your these Minh 00:09:48.610 --> 00:09:54.850 heat exchanger so next we've got a cement ER heat exchanger so this heat 00:09:54.850 --> 00:10:01.000 exchanger is in quite a lot of manufacturers boilers so your ideal 00:10:01.000 --> 00:10:07.750 vogue has one that's very similar to this yeah valence they have a very 00:10:07.750 --> 00:10:14.339 similar heat exchanger to this on their higher quality boilers your buck sees 00:10:14.339 --> 00:10:19.810 men's and patents there's quite quite quite a large number 00:10:19.810 --> 00:10:25.060 of manufacturers use it so multipaths heat exchanger which means a stainless 00:10:25.060 --> 00:10:32.770 steel but it's got as the pipes go in it as it splits so it goes round in 00:10:32.770 --> 00:10:37.870 different different parts of the coil the only issue you could possibly have 00:10:37.870 --> 00:10:43.330 with that is if you pull it on if you put it on to a dirty system and it's 00:10:43.330 --> 00:10:48.490 closed up then there may be an issue have been able to flush it out after I'd 00:10:48.490 --> 00:10:51.700 never experienced that if I'm honest we're 00:10:51.700 --> 00:10:55.810 I have been to quite a few valence that have been closed up and I've always 00:10:55.810 --> 00:11:02.080 managed to clean them out after so but yeah people say that that's that can 00:11:02.080 --> 00:11:07.350 happen so if they say it can happen it can happen mmm so I'm looking this again 00:11:07.350 --> 00:11:14.440 we've got as gas valve would be on pump and then we would have us fun here and 00:11:14.440 --> 00:11:19.840 this is all built in again and then we just got some nuts on here so just don't 00:11:19.840 --> 00:11:35.820 do these under these four nuts and then inside this again this has been out 00:11:35.820 --> 00:11:40.990 already Oh insulation panels my stuff on this 00:11:40.990 --> 00:11:46.810 one so unless you've got a seal down there so if you're gonna service these 00:11:46.810 --> 00:11:51.730 obviously check them seals but that works in a similar way to the last 00:11:51.730 --> 00:11:59.770 boiler these men want so flames come out all the way around and then I'll just 00:11:59.770 --> 00:12:04.570 show you inside now so this one's been just thrown about and 00:12:04.570 --> 00:12:10.630 smashed to bits to be honest sir but again this works in the same way as the 00:12:10.630 --> 00:12:18.010 basement really but as I said these coils these are multi paths 00:12:18.010 --> 00:12:24.460 so it's not one continuous pipe like the visible mums but as I say if it's on a 00:12:24.460 --> 00:12:28.950 clean system then that wouldn't matter 00:12:30.300 --> 00:12:34.930 I'm gonna try and speed up a little bit now cuz this video is taking a bit 00:12:34.930 --> 00:12:41.050 longer than what I expected so this is your worcester heat exchanger 00:12:41.050 --> 00:12:45.730 so this is your CD a range of heat exchangers this has been quite a 00:12:45.730 --> 00:12:51.040 reliable heat exchanger to be honest I have seen a few of the years that are a 00:12:51.040 --> 00:12:58.300 problem splited I'm not a lover of aluminium heat exchangers as a rule this 00:12:58.300 --> 00:13:02.050 is probably one of the best of humidity exchanges 00:13:02.050 --> 00:13:09.970 on the market so I always work says downward-facing so top comes off which 00:13:09.970 --> 00:13:13.510 is a little bit awkward to service you've got a tip top of the boiler off 00:13:13.510 --> 00:13:19.060 to get into it so it's a bit it's a bit more tricky then the other ones that 00:13:19.060 --> 00:13:34.959 we've seen so yeah and then inside that we've got the burner girls and then on 00:13:34.959 --> 00:13:41.769 this again we've got a sump bottom of it which you can clip off if it's it by 00:13:41.769 --> 00:13:46.560 Allah they can be a bit bit awkward to go after the favour 00:13:54.240 --> 00:14:08.230 you're not stuck heat exchanger so that's the sump on the worcester bosch 00:14:08.230 --> 00:14:16.240 boiler and again sometimes they slick as well they're plastic stumps the plastic 00:14:16.240 --> 00:14:23.470 so sometimes the we're now over time so if you're going to service this you you 00:14:23.470 --> 00:14:30.490 clean it from top also you tip this panel off on here so you've got some no 00:14:30.490 --> 00:14:38.790 bolts on there and you just don't do 00:15:03.120 --> 00:15:09.190 and I'll just show you inside in that so you can get a cleaning tool from 00:15:09.190 --> 00:15:19.090 Worcester to clean these out so that's the inside if we've got this viewing 00:15:19.090 --> 00:15:26.200 glass here then it's a good idea to change that what my doctor they said 00:15:26.200 --> 00:15:33.510 that you have to but sometimes these can set on fire so it is a good tap is a 00:15:33.510 --> 00:15:42.390 good idea just to swap that if you count so that's you what's the boss for CDA 00:15:42.390 --> 00:15:46.050 heat exchanger 00:15:48.060 --> 00:15:52.900 so now we've got the what's the Bosch heat exchanger so this is in your 00:15:52.900 --> 00:15:59.350 juniors and and the cheaper boilers if you like and I call this kebab a lot of 00:15:59.350 --> 00:16:05.080 people call it the kebab exchanger as you can see there it's it's gone all 00:16:05.080 --> 00:16:12.070 ripped on there so how this works is as a gas valve which is connected by a 00:16:12.070 --> 00:16:16.420 plastic pipe sometimes in plastic pipes can split so just be very careful with 00:16:16.420 --> 00:16:22.990 them it goes up into here again and then it's fired down into the heat exchanger 00:16:22.990 --> 00:16:28.920 in there I don't think that this is a very good design in my personal opinion 00:16:28.920 --> 00:16:35.610 it's quite awkward to service um 00:16:35.640 --> 00:16:41.410 sometimes they've got puffles inside here and sometimes they sometimes it's 00:16:41.410 --> 00:16:44.350 hard to get them out so what I'm going to do is I'm going to take this off and 00:16:44.350 --> 00:16:49.450 we'll strip it down and I'll show you inside this as well also this has got 00:16:49.450 --> 00:16:58.060 another plastic sump on the bomb on this so let's have a look at this one now so 00:16:58.060 --> 00:17:06.339 this has just got a 13 mil bolt that you come and do now this is a little bit 00:17:06.339 --> 00:17:13.199 more tricky when it's inside the boiler but it's easier to show you on a video 00:17:13.199 --> 00:17:44.610 check it out so we match the clicks out so that comes out one complete unit then 00:17:44.610 --> 00:17:51.550 and then you can take the top off let's play it out for you we need to take 00:17:51.550 --> 00:17:56.400 these off so I'll do that now 00:18:04.340 --> 00:18:10.230 so if you put this if you put Neal seal in these sometimes this player can be a 00:18:10.230 --> 00:18:16.350 bit awkward to squeeze back in afterwards if you're going to take all 00:18:16.350 --> 00:18:24.840 this off I would always replace the seal and replace the electrodes as well we 00:18:24.840 --> 00:18:27.529 just see on there 00:18:44.539 --> 00:18:49.460 inside again 00:19:34.940 --> 00:19:44.880 so this heat exchanger I've actually been leaking you see and 00:19:44.880 --> 00:19:49.460 then you just see down there so obviously if this is inside the boiler 00:19:49.460 --> 00:19:55.320 getting down into that he's a lot more difficult than some of their boilers 00:19:55.320 --> 00:20:02.549 like this where you can just get straight into the burner so like I say 00:20:02.549 --> 00:20:10.200 in my opinion these are not really good designed so next we've got a plate heat 00:20:10.200 --> 00:20:16.049 exchanger so this is a water water heat exchanger and this are one of these 00:20:16.049 --> 00:20:20.610 something like this were being almost all these boilers that we've seen most 00:20:20.610 --> 00:20:29.190 combi boilers whatever plate heat exchanger so what that does is it it 00:20:29.190 --> 00:20:36.090 transfers the heat from the main floor returned to the central heating water so 00:20:36.090 --> 00:20:40.710 one of these and be cold water going in from your cold mins and then it would 00:20:40.710 --> 00:20:45.140 come out as hot water and then one of them would be floor 00:20:45.140 --> 00:20:50.480 and one of them would be returned round your heating circuit around your boiler 00:20:50.480 --> 00:20:55.610 if you like and then what that does is there's loads of plates in there and it 00:20:55.610 --> 00:21:01.610 transfers the heat from one body of wire to the other body of water and then you 00:21:01.610 --> 00:21:07.000 can get hot water coming out your top so if you have problems with a boiler 00:21:07.000 --> 00:21:11.780 sometimes where the hot waters not very good then it could be that the plate 00:21:11.780 --> 00:21:15.740 heat exchanger is blocked up so it might need system might need 00:21:15.740 --> 00:21:20.030 flushing you might need a new heat exchanger then it could also be all 00:21:20.030 --> 00:21:22.460 things as well but that's that's one of the common 00:21:22.460 --> 00:21:31.310 causes if like so as I said this is this one's out of a villain that's a plate 00:21:31.310 --> 00:21:37.250 heat exchanger so now it goes so this is the last last one that we've got in 00:21:37.250 --> 00:21:44.570 today's video so this is for this is an aluminium heat exchanger again this is a 00:21:44.570 --> 00:21:49.400 downward facing burner this burner is connected directly on to the heat 00:21:49.400 --> 00:21:54.260 exchanger that actually makes that despite a very very quiet so when this 00:21:54.260 --> 00:21:59.300 is running this boiler you can hardly hear it running so that's one good 00:21:59.300 --> 00:22:05.750 benefit with this boiler the downside to that is it's a little bit awkward to to 00:22:05.750 --> 00:22:11.270 service you've got all these screws on here so what I'll do is I'll take I took 00:22:11.270 --> 00:22:15.440 this screw that top will strip it down and then we'll have a look inside it 00:22:15.440 --> 00:22:21.710 this this one also has got some hot bottom and it's a plastic sump again so 00:22:21.710 --> 00:22:26.630 as we've seen what the others plus it's sumps do you know the the out what they 00:22:26.630 --> 00:22:32.720 are really I'm not a lover of any boiler that's got pluses sump I'd rather have a 00:22:32.720 --> 00:22:42.070 stainless steel heat exchanger if possible so that's the Sun from this one 00:22:43.340 --> 00:22:46.399 and then it's just got pipe that comes off bottom there 00:22:46.399 --> 00:22:56.929 fuck comment set to come over sometimes these crack fucker there as well so to 00:22:56.929 --> 00:23:04.669 take the fun out on this heat exchanger thus far squeals just tip these screws 00:23:04.669 --> 00:23:13.149 out and then you can do them just goes 00:23:26.200 --> 00:23:31.850 and then we'll just undo these on top and then we can have a look inside it's 00:23:31.850 --> 00:23:46.210 a burner so I'm guessing this one opening service since it goes down 00:23:52.549 --> 00:24:04.919 so that's the burner if you look inside the heat exchanger and clearly see 00:24:04.919 --> 00:24:19.850 that's not being serviced thank you for taking the time to watch my 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